Category Product

Cut to Length/Slitting Line , Product

Automatic 0.4-2mm Metal Simple Slitting Line Machine Slitting Machine Slitting Machinery

SLITTING LINE

A Simple metal sheet slitting line is designed to produce multiple narrower coils from a single, wider master coil. This process involves three primary components: an uncoiler, the slitter itself, and a recoiler. The material is drawn from the uncoiler, passed through the nip between two circular cutting wheels (one positioned above and one below), and then rewound into individual slit coils on the recoiler. It is crucial for the equipment supplier and the end-user to collaborate closely to ensure that all components, including arbor size, tooling package, horsepower, and tension settings, are appropriate for the material being processed.

coil slitting machine01

Introduction

Zhongtuo stands as a prominent manufacturer and distributor of slitting machines within China, serving a diverse array of industries. Our commitment to bold engineering, superior craftsmanship, and the integration of advanced technologies positions our slitting machines at the forefront of innovation. We offer a range of metal sheet slitting lines, including those for cold-rolled (CR) and hot-rolled (HR) materials, as well as robust metal sheet slitting lines, tailored to meet various production needs.

What Are Slitting Machines?

Slitting machines are essential tools used to transform wide rolled strips into narrower metal strips for use in numerous industrial applications. These machines play a critical role in sectors such as automotive, construction, and packaging, enabling precise cutting and perforation of materials without compromising their integrity. At ZTRFM, we provide a comprehensive range of metal sheet slitting line machines known for their efficiency and adaptability, catering to everything from cold-rolled sheets to heavy-duty hot-rolled metals.

coil slitting machine 02

Advantages of Choosing ZTRFM

– Expertise: With years of experience in manufacturing Simple metal sheet slitting machines for metalworking, we bring deep industry knowledge to every project.

– Quality Assurance: Our slitting machines undergo rigorous testing to ensure they meet the highest standards of quality and performance.

– Competitive Pricing: We offer transparent and competitive pricing, ensuring that our machines are accessible to businesses of all sizes.

– Nationwide Coverage: We supply high-quality slitting machines to industries across India, ensuring reliable service and support.

– End-to-End Solutions: From initial consultation to installation and ongoing maintenance, we provide complete, hassle-free solutions to meet your specific needs.

Applications of Slitting Machines

Our slitting machines find applications in a wide range of industries:

– Automotive: Precision cutting of materials for body panels, components, and other vehicle parts.

– Construction: Preparing metal strips for roofing, structural elements, and other building applications.

– Electrical: Slitting conductive materials for wiring, circuits, and electrical components.

– Packaging: Producing metal strips for cans, containers, and other packaging solutions.

– Industrial Tube Manufacturing: Supporting the production processes of industrial tube mills.

Contact Us for Slitting Machines

Looking for a reliable slitting machine distributor? ZTRFM offers custom-built slitting machines that align with your production specifications. Whether you need a CR metal sheet slitting lines, an HR slitting line machine, or a specialized steel slitting machine, we guarantee timely delivery and exceptional quality. Contact us today to learn more about how our slitting machines can enhance your operations.

coil slitting machine 03
coil slitting machine 04

Cut to Length/Slitting Line , Metal Door Machine , Product , Stone Coated Tile Machine

PU shutter door roll forming line Sandwich pu shutter forming line Rolling shutter door machine

Features of a PU Sandwich Panel Line:

– Efficiency: Designs like the 2+2 type can significantly reduce preparation and discharge times, increasing production efficiency.

– Versatility: Can accommodate various types of outer layers and core materials, allowing for customization based on specific requirements.

–Environmental Friendliness: Utilizes eco-friendly foaming agents like 141B or cyclopentane instead of harmful CFCs.

– Precision and Quality Control: Ensures accurate measurement and application of materials, contributing to the durability and performance of the final product.

– Worker Safety: Incorporates features that minimize dust and protect worker health during the foaming process.

– User-Friendly Operation: Equipped with HMI (Human-Machine Interface) and PLC (Programmable Logic Controller) for easy operation and monitoring.

PU rolling shutter machine

Working Process of a PU Sandwich Panel Line:

Core Material Preparation:The core material, usually polyurethane foam, is prepared and may be pre-cut to size.
Adhesive Application: A suitable adhesive is applied to the core material to bond it with the outer layers.
Layer Joining: The outer layers are attached to the core, and pressure is applied to ensure a strong bond.
Curing: The sandwich panel is cured in an oven, allowing the polyurethane foam to set and harden.
Finishing:The panels are cut to the required dimensions and any finishing touches, such as edge trimming, are applied.

The PU Sandwich Panel Line is a sophisticated piece of equipment that integrates multiple technologies to deliver high-quality, efficient, and versatile sandwich panels for a variety of applications. These panels are prized for their thermal insulation, soundproofing, and fire-retardant properties, making them indispensable in modern construction projects.

PU Sandwich Panel:

pu shutter door
PU rolling shutter machine

 

Cut to Length/Slitting Line , Metal Door Machine , Product , Stone Coated Tile Machine

Octagonal tube making machine Steel Octagon Tube Pipe Roller Shutter Door Roll Forming Machine

Description: Octagonal Tube roll forming machine/ Interlocked round pipe roll forming machine could be used to make Octagonal shape pipe in batch and fully automatically.

Octagonal Tube

As its name shows, The octagonal tube is actually a interlock seam locked profile with slotted holes. The octagonal roll forming machine is a cost effective, flexible production line. It can adopt inline punching for hole punching and raft cassette system for changing the size of manufacturing product without changing any roll tooling.

Octagonal Tube is new type building material. Octagonal Tubes are widely used in petrochemical, power plant desulfurization, aerospace, ships, machinery, communications, electronics and other fields. In the market, there are two types Octagonal Tubes, seamless and interloacked. The seamless Octagonal Tube is also made by cold draw pipe making machine. Here I will mainly show the interlock Octagonal Tube pipe with the interlocked seam.

Octagonal tube making machine

Octagonal Tube roll forming machine

Octagonal Tube roll forming machine is mainly for making interlocked pipe of Octagonal shape by rolll forming principle. The pipe length could be specified in PLC system casully. But for the pipe diameter is only for 40mm. If you want to make other diameter pipe, you have to buy another set of molds.

Now for the Octagonal Tube of diameter 40 and 60mm, we could design to make by one machine. By this way, if you are the interlocked tube producer it can save lots of investing cost. And we will use the flying cutting saw and no need to change the cutting baldes.

By the above Octagonal tube shape changing process, you can know how the tube is made from the strip.

Octagonal tube making machine

Working flow of Octagonal Tube roll forming machine:

 

By the above Octagonal tube shape changing process, you can know how the tube is made from the strip.

Elements of the Octagonal Tube roll forming machine

NO. Item Mode
1 Decoiler Type: Cantilevertype

Loading ability: 3-5T 

ID: φ450-φ550

OD:1200-φ1600
2 Leveling machine 11 leveling rollers, five roller uppers ,six rollers down
3 Servo coil feeder NCF300
4 Four pillars pressing machine 60 Ton, Punching mould: one set
5 Punching moulds Gcr12
6 Main roll forming machine 23 roller station
7 Shearing system Flying cutting saw
8 PLC control system PLC
NO. Item Parameters
1 Roller station 23 stations, Three dimensional correction
2 mold material Gcr12 , quecning at HCR58-60, degrees, precision processing
3 Shaft diameter 60mm diameter, 40R quenched finishing
4 Main Machine frame 300H steel welding, table with 16mm steel plate Longmen processing
5 side plate 22mm steel plate processing, polishing
6 Main machine power 7. 5KW,  2 sets of the motor, the middle way transmission (P=31.75)
7 Working speed 3-6m/min

Octagonal Tube roll forming machine

The interloacked pipe of Octagonal pipe will be used in the roller shutter door installation.

More pictures of the machine :

Octagonal tube making machine
Octagonal tube making machine
Octagonal tube making machine

For this machine, if you have any problem, please contact us at any time.

Cable trays , Product

New finished galvanized steel Cable Tray Punching Machine Rolling Cable Tray And Caps 50-600mm

Cable Trays

Cable trays serve as a vital cable management solution, widely employed in commercial, industrial, and residential environments to support and organize electrical wiring. Constructed primarily from metals like steel or aluminum, these systems offer a secure and efficient means of routing and safeguarding cables. Cable trays are composed of interconnected channels that form a continuous pathway for housing various types of cables, including power, data, and communication lines. This design facilitates easy installation and management of cables along the desired route.

Cable tray

Benefits of Cable Trays

– Enhanced Protection: Cable trays provide a robust enclosure that shields cables from physical damage, moisture, and environmental hazards.

– Simplified Installation: Compared to conduit systems, cable trays are easier to install, reducing labor time and costs.

– Accessible Maintenance: The open design of cable trays allows for straightforward access to cables, simplifying maintenance and modifications.

– Optimized Organization: By organizing and segregating different types of cables, cable trays minimize the risk of tangling and interference, enhancing system reliability.

– Improved Ventilation: Open-style cable trays facilitate better airflow around cables, which helps dissipate heat and improves the cooling efficiency of the electrical infrastructure.

Cable tray

Types of Cable Trays

– Ladder-Type Tray: Featuring a ladder-like structure with horizontal side rails connected by rungs, this type of tray offers strong support for cables and easy access for maintenance.

– Wire Mesh Tray: Composed of wire mesh panels or grids, wire mesh trays provide a lightweight yet durable option with excellent ventilation and visibility.

– Trough Tray: With a rectangular or U-shaped cross-section, trough trays can have open or partially enclosed sides, offering a balance between protection and accessibility.

– Basket Tray: Characterized by a basket-like construction with wire mesh or perforated sides, basket trays provide good visibility and ventilation while supporting cables securely.

– Single Rail Tray: Consisting of a single rail or track with attachments for cable support, single rail trays offer a flexible and space-saving solution for cable management.

Cable tray
Cable tray

Applications

Cable trays are indispensable in a variety of settings, including:

– Commercial Buildings: For managing extensive networks of power and data cables.

– Industrial Facilities: To ensure reliable and organized cabling in harsh environments.

– Data Centers: For efficient cable routing and management in high-density server installations.

– Petrochemical and Oil Refineries: To provide robust protection against corrosive and hazardous conditions.

– Power Plants: For securing critical electrical infrastructure in demanding operational environments.

– IT and Telecommunications: To support complex communication networks with ease of access and scalability.

By utilizing cable trays, organizations can achieve superior cable management, enhance safety, and improve the overall performance of their electrical systems.

Cable tray

Light Steel Keel Rolling Machine , Product , Steel Purlin Machine

High speed fully automatic heavy gauge drywall metal stud and track machine

Detailed Product Information

Product Specifications Overview

Our standard machine is designed to roll form a variety of profile sizes, with additional options and steel framing equipment available to suit diverse project requirements. Below is a detailed breakdown of the offerings:

1. Stud & Track Kit Options:

– A 1 5/8″ (41.3mm) Stud & Track Kit, ideal for applications requiring a balance between strength and material economy.
– A 2 1/2″ (63.5mm) Stud & Track Kit, suitable for projects needing enhanced structural integrity.

2. Steel Framing Roll Formers:

– We offer versatile roll formers capable of producing steel studs in widths of 8″, 10″, and 12″, catering to a wide range of construction needs.

3. Steel Stud Sizes:

– Our product line includes studs with widths ranging from 1 5/8″ to 6″, specifically:
– 1 5/8″ (41.3mm)
– 2 1/2″ (63.5mm)
– 3 5/8″ (92.1mm)
– 4″ (101.6mm)
– 6″ (152.4mm)

4. Design Thicknesses:

– The steel used in our products can be specified in thicknesses from 0.0155″ to 0.0346″, providing flexibility in terms of durability and weight, corresponding to:
– 15 Mils
– 18 Mils
– 19 Mils
– 30 Mils
– 33 Mils

These solutions are engineered to meet the demands of various construction and industrial applications, ensuring robustness, efficiency, and cost-effectiveness. Each option is crafted to deliver optimal performance, tailored to the specific needs of your project.

Details Information： 

Metal drywall studs and tracks are essential components in framing systems for interior walls and ceilings. They provide structural support for gypsum board or other wallboard materials. There are several types of metal studs and tracks commonly used in construction.

Steel Profile – Suspended Ceiling and Drywall Stud & Track making machine could be used to make the Drywall Stud & Track in batch. steel channel is made from hot cold-rolled galvanized steel, and we adopt advanced process and technology to produce it.

Our Production Lines Perform

Take the fast speed 70m/min machine as an example, production speed can be adjusted by our self-developed computer control software, then servo motors and worm speed reducers will set the machine accordingly. When you want to produce different sizes, the machine will be changed to the sizes you need automatically, save time and labor.

Profile drawing:


Drywall Metal Stud And Track Making Machine Production Process:

Material Coil – Decoiling – Roll Forming (- Flying Punching) – Flying Cutting Off – Finished Profile.

The Technical Specifications Of The Drywall Stud And Track Roll Forming Machine ：

N/M Name Specifications
Main roll forming system Power 5.5KW,380V-50HZ-3P
Feeding thickness Material thickness:0.3 mm-1mm
Material of roller 45#steel,forging with surface hard chrome plating
Roller shaft Φ70mm solid
Material PPGI,PPGL
Number of roller stations 10 stations
Main frame 400mm H beam structure, with 20mm thickness welded steel middle support plate
 

 

Cutting device

 Cutting blade Cr12 quenched HRC58-62
Cutting length tolerance ±1mm/3m
Cutting type Hydraulic cutting
 

PLC Control system

 Brand Delta
Operation Touch screen

More pictures of the machine：

metal pipe tube machines , Product , Upright Machine

Z Beam Storage Rack System Sigma Beam Storage Shelf Z Beam Steel Rack Roll Former

Z Beam Making Machine Description

The Z Beam Storage Rack System is a distinctive low-profile shelving solution characterized by its unique Z-shaped beam design. This innovative structure lowers the overall height of the shelves while increasing the clearance space between them, optimizing storage efficiency. The system employs a compact bolting mechanism, and its special Z-beam construction allows for a high-capacity storage option that keeps particle board decks level with the top of the beams. It offers an aesthetically pleasing, cost-effective light-duty shelving alternative.

The Z Beam Rolling Forming Machine is engineered to manufacture Z-shaped beams in bulk, operating on a fully automated basis. These Z beams serve as essential components for creating storage or picking levels within pallet rack systems. Each Z-profile beam is typically welded to a four-hook connector at both ends, featuring folded edges that form a raised lip. This design facilitates the secure placement of shelves, ideal for storing individual items or loose goods. The Z-Beam Boltless Shelving Roll Forming Machine simplifies the assembly process, making it suitable for various warehousing and inventory management applications.

Z Beam Profile Drawings:

Z Beam Production Line:

The Technical Specifications Of the Z Beam Roll Forming Machine：

Details Parameter
Raw material Galvanized steel
Material thickness 1.5-2 mm
Shaft diameter 70 mm
Roller material Gcr12 material with quench treatment
Rolling station 14stations
Work speed 30 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Steel plate welded
Work power 11kw+11 kw  (two motors driving)
Transmission Chain drive

More pictures of the machine：

Metal Door Machine , Product

Multi-Size Door Frame Roll Former Window Door Frame Making Machine with Width Adjustable


ZTRFM Door Frame Roll Forming Machine

The Heavy Duty Multi-Size Door Frame Roll Forming Machine is specifically engineered to produce robust and stable steel window and door frames. This versatile machine can handle a variety of materials, including galvanized steel, carbon steel (CS), stainless steel, and copper, among others. The most popular choice among customers is the galvanized steel door frame machine, widely used in both residential and commercial construction projects.

Designed to meet diverse country-specific standards, the machine can form door frames with widths ranging from 120 mm to 250 mm. This flexibility ensures that it can accommodate different building requirements across various regions.

The steel frame machine is powered by a gearbox and an electric motor, ensuring reliable performance even with thick and hard materials. To enhance durability, the rollers are mounted on shafts with an 80 mm diameter, allowing for long-term use at varying forming speeds.

Steel door frames produced by this machine are custom-made to fit specific wall constructions and door sizes, offering unlimited possibilities in terms of design and application. ZTRFM specializes in providing tailored solutions, capable of preparing machines for any type of door frame profile required by customers.

Features and Advantages of the Door Frame Roll Forming Machine

Enhanced Production Efficiency

The door frame roll forming machine offers several advanced features to significantly boost production speed. Customers can opt for ground pit or overground accumulating units, continuous hole punching units, and flying tracking cutting systems with automatic stacking capabilities. These options streamline the manufacturing process, allowing for uninterrupted production and increased output.

Versatile Configuration Options

For multi-profile applications, the machine is available with a cassette-type platform and a quick-change machine base. This setup enables rapid switching between different profiles, enhancing flexibility and reducing downtime during production changes.

High-Speed Operation

Equipped with fully automated non-stop standard configurations, the door frame-making machine can achieve an impressive production speed of up to 30 meters per minute. This high-speed capability ensures efficient and timely delivery of products, meeting demanding production schedules.

The machine is designed to handle a wide range of coil sheet materials suitable for door frame forming:

– Material Types: Cold-rolled steel, hot-rolled steel, and galvanized steel.
– Thickness: Ranges from 0.8 mm to 2.0 mm, accommodating both standard and heavy-duty applications (0.8-1.3 mm, 1.0-1.6 mm, 1.5-2.0 mm).
– Yield Strength: Supports materials with yield strengths between 230 MPa and 300 MPa.
– Width: Customizable to meet specific profile requirements.

Summary of Key Benefits

– Increased Production Speed: Advanced accumulating units, continuous hole punching, and automatic stacking devices enhance efficiency.
– Flexible Profile Options: Quick-change machine base and cassette-type platform allow for easy adaptation to multiple profiles.
– High-Speed Operation: Capable of reaching speeds up to 30 m/min with fully automated configurations.
– Versatile Material Handling: Suitable for cold-rolled, hot-rolled, and galvanized steel, with a broad range of thicknesses and yield strengths.
– Customizable Widths： Tailored to fit various profile specifications, ensuring precise and consistent output.

By incorporating these features, the door frame roll forming machine provides a robust solution for manufacturers seeking to optimize their production processes and deliver high-quality door frames efficiently.

 

Flow chart:

The Technical Specifications Of Door Frame Machine：

Series Details Parameter
 

Product sheet

 Raw material Galvanized steel
Material thickness 0.9-1.2mm
Sheet cutting length Adjustable
 

 

Decoiler

Work type: Passive type, Expand and shrink manually
Structure：Steel channel welded for the basic frame
Usage：To support the coil and make the uncoiling, need the forklift or overhead crane to carry the coil on decoiler
Loading capacity: 3 tons
Inner diameter: 450-550mm (manual adjustment)
Manual brake system, with big hand driving wheel, easy to operate
 

Rolling shaft

 Shaft material:45# STEEL
Shaft type: solid shaft
Shaft diameter: 60 mm
Roll forming machine Tempering treatment to prevent deformed and improve hardness
 

Roller

 45# steel
0.03mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
Rolling station 18 rolling stations
Work speed 0-15 m/min
Machine structure Carbon steel welded structure
Machine basic frame 300# H steel welded
Anti rusty treatment after welding
Work power 11+11 kw
Rolling spacer Anti rusty treatment
Steel bar Anti rusty treatment
Transmission By gear
Control system Frequency brand Delta (original)
PLC brand Delta (original)
 

 

Hydraulic system

 Work type Hydraulic cutting
Driving method By pillar type Cylinder
Hydraulic motor power 5.5 kw
Cutter material Cr12 with heat treatment
Cutting length tolerance ±1mm/3m
Cutting feature Steady and safe working condition

More Pictures Of Machine:

 

Drip Edge , News

Cangzhou Zhongtuo’s 90-Degree FHA, F5, and Drip Edge Roll Formers Triumph in the American Market

  Dec. 3th 2024

In a remarkable display of engineering prowess and international collaboration, Cangzhou Zhongtuo Cold Forming Equipment Co., Ltd. has announced the successful installation and commissioning of its 90-degree style FHA, F5, and Drip Edge roll formers at a leading customer facility in New York, USA. This achievement underscores the company’s commitment to delivering cutting-edge technology and exceptional service, further solidifying its reputation as a global leader in cold roll forming equipment.

The 90-degree FHA, F5, and Drip Edge roll formers are designed to produce high-quality, precision-engineered metal components that are essential for various construction applications, including roofing, wall cladding, and floor decking. These machines are renowned for their durability, efficiency, and versatility, capable of producing a wide range of profiles with unparalleled accuracy and speed.

Seamless Commissioning Process

Upon arrival at the New York facility, the commissioning team from Cangzhou Zhongtuo wasted no time in setting up the equipment. Thanks to their extensive experience and expertise, the entire commissioning process was completed swiftly and without any hitches. The machines were meticulously calibrated and tested, ensuring that all functional indicators met or exceeded the customer’s expectations.

The 90-degree FHA, F5, and Drip Edge roll formers are equipped with advanced Siemens control systems, which provide precise operation and real-time monitoring. This state-of-the-art technology ensures optimal performance, consistent product quality, and minimal downtime, making it an ideal choice for manufacturers seeking to enhance their production capabilities.

Customer Satisfaction and Endorsement

American customers were present throughout the commissioning process and were thoroughly impressed by the performance of the roll formers. They praised not only the machines’ high-quality output but also the professionalism and efficiency of the Zhongtuo commissioning team. One customer remarked, “We are extremely satisfied with the 90-degree FHA, F5, and Drip Edge roll formers. The machines have significantly improved our production line, allowing us to meet tight deadlines while maintaining the highest standards of quality.”

The addition of these roll formers to the customer’s production line is expected to streamline operations, reduce material waste, and increase overall productivity. The machines’ ability to produce complex profiles with ease has opened up new possibilities for the customer, enabling them to take on more diverse and challenging projects.

See the video below for details:

 

As Cangzhou Zhongtuo continues to grow its international footprint, the company remains committed to the principles of “scientific and technological innovation, excellence.” It plans to further enhance its product offerings and explore new markets, contributing to the advancement of the global manufacturing industry.

With the successful installation of the 90-degree FHA, F5, and Drip Edge roll formers in the United States, Cangzhou Zhongtuo has set a new standard for cold roll forming equipment. The company is confident that its innovative solutions will make a lasting impact in more countries and regions, driving the future of manufacturing forward.

As part of our ongoing efforts to meet diverse customer needs, we also offer other popular profile machines, including:

– A5 Drip Edge Rolling Forming Machine  

– C3 Drip Edge Profile Making Machine  

– V Valley Profile Rolling Machine  

Light Steel Keel Rolling Machine , Product , stud framing machine

High-Speed V-Steel Roll Forming Machine with Punching for Wall Angle and Corner Bead Production


Description of Corner Bead Roll Forming Machine

This machine is designed to produce wall angles, which are essential components for the installation of suspended ceiling grid systems within enclosed spaces. The grid system typically consists of multiple main runners and hanger wires that suspend these runners from the room’s overhead structure. The wall angle features a long body that, when viewed in cross-section, forms an angular profile with one side connecting to another extending side.

Along the length of the wall angle, there are three distinct sets of markings:

– The first set of marks appears at consistent one-foot intervals along the body. These markers indicate where the main runners and hanger wires should be attached.

– A second set of marks is positioned at different intervals, usually every sixteen or twenty-four inches, to denote the points where the wall angle should be fastened to the vertical wall studs of the enclosure.

– The third set of markings is used to define the overall dimensions of the grid structure, including its height and length. Each mark in this series actually comprises a pair of indicators placed on both sides of the wall angle’s body. These pairs form opposing, triangular-shaped notches that can be scored to create channels for holding resilient marking elements.

These features ensure that the wall angles produced by the machine are ready for accurate and efficient assembly, contributing to the stability and aesthetics of the suspended ceiling grid system.

Profile Drawing and Application:

Before Installation:

Begin by measuring, cutting, and dry-fitting the bead, ensuring to leave a ½” gap from the floor.

Step 1:

Apply spray adhesive to both the bead and the edge of the drywall.

Step 2:

Position the bead and press it firmly in place, applying pressure to the mud legs.

Step 3:

Secure the bead by stapling every 6”-8” using ½” staples.

Step 4:

Complete the installation by applying drywall compound.

The Technical Specifications Of The Corner bead Roll Forming Machine：

Corner bead rolling forming machine
1.Formed Material PPGI Thickness: 0.4-0.6 mm
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free）
3.Main body Roller station 12rows(As your requirement)
 Diameter of shaft 45mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame Metal steel welded
Drive Gearbox transmission
Dimension(L*W*H) 5500*800*1200(customize)
Weight About 3T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 7.5KW
Hydraulic system power 5.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 0-70m/min(without knurling) 0-60m/min(with knurling) Speed is adjustable according to customer’s request

More pictures of the machine：

Product , Upright Machine

High Load Bearing Capacity Warehouse rack P beam Roll Forming Machine for the Manufacture of Shelf Storage P Beam

Producing Shelf Storage P-Beam Roll Forming Machine

Shelf P shaped beam forming machine is a beam equipment used to produce shelf series components.

P beams are mostly used in warehouses, supermarkets, and large and small shopping malls for cargo display, display, and product display.

Zhongtuo P beam roll forming machine can produce products of various specifications with one piece of equipment. There are 26 sets of rollers in the forming part.

You only need to replace 6 sets of them, and by adjusting the outer cable mother and other sets of rollers, you can make various types of changes.

A double-group argon arc welding unit is installed for spot welding operations, and a high-speed burr-free cutting saw is used for the shearing part.

In order to ensure the production capacity of the equipment, argon arc welding, cutting saws and discharge racks are all connected by servo tracking.

Shelf Storage P-Beam

The P-beam is a crucial element of any shelf storage system, serving as the primary support structure in the storage racking industry. It consists of two main parts: the central beam and the hanging bracket, which are typically joined through welding. Depending on the cross-sectional design, beams can be categorized into rectangular, P-shaped, J-shaped, or double C-welded profiles, with the latter offering enhanced rigidity and torsional resistance. Connection methods vary, with options for open or integrated styles. The wall thickness of these beams generally ranges from 1.5 to 2.5 millimeters, and welding techniques include centered, flat-top, fully flat-top, flat-bottom, and fully flat-bottom welds. The length of the beam can be customized based on the specific storage requirements and load-bearing needs of the application. Beam dimensions are determined by calculating the maximum load that the beam must support.

These beams,characterized by their distinctive “P”cross section,provide strong structural support and are widely used for their high load bearing capacity and ease of installation.

Pallet Racking Systems:Manufacturing of P beams used in the construction of pallet racking systems.

Industrial Shelving:Production of beams for heavy-duty shelving units.

Construction:Structural components for buildings,including support

beams and frameworks.

Storage Solutions:Beams for warehouse and distribution center storage

Profile Drawing:

Technology Processing Flow- P Profile beam Roll Forming Line:

Decoiling – Leveling – roll forming- servo follow spot welding – Cold saw cutting – Receiving table

The Technical Specifications Of the P Beam Roll Forming Machine：

 Warehouse rack P beam Roll Forming Machine
Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 0.6-1.2 mm
Decoiler Roller station 7 rollers The standard one to match the production line
upper 3 + down 4 to level the coil.
Loading capacity 3 Tons
Coil inner diameter 450-550 mm
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller
Rolling shaft material 45# steel with tempering treatment
Shaft diameter 60 mm
Roller material Cr12 HRC 56-58
Rolling station 18 stations
Work speed 10-15 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Steel plate welded
Bearing Roller bearing Famous brand of Harbin
Work power 7.5 kw+7.5 kw  (two motors driving)
Transmission Chain transmission With cover
Safety cover available
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.

More pictures of the machine：