Cangzhou zhongtuo is a leading producer of steel deck roll forming machines. We had experience of making roll forming machine of 1.5′ B deck, 2′ deck and 3′ deck, N deck and so on. B Deck is a conventional metal deck profile in the United States which meets recent North American Specification(ANSI standard). B Deck is usuallly produced using 0.8-1.5mm(Gauge 22, Gauge 20, Gauge 18, Gauge 16) thickness galvanized steel.
Our roll forming machine uses 28 forming stations to make perfect B Deck profile, if the yield strength of steel material is higher than 345MPa, it will need more forming stations. Our machine body is sturdy and durable. The machine body is about 20 meters long, it can be disassembled into 2 sections for easy transportation and installation. The roll forming part has two 22KW motors, Siemens brand control system, powerful during production. Shafts φ95mm, forming rollers GCr15 chromed plated surface is bright and not easy to rust, and will not cause scratches on the surface of galvanized steel. The exquisite processing technology makes the machine more smooth in operation and it has a longer service life. The profile produced by our roll forming machine is straight and horizontal, with high accuracy in flatness and distortion, and the length accuracy can be controlled within plus or minus 1mm.
The floor decking machine America use are almost same and standard, normally the deck panel they used have 1.5B type, 2.0B type and 3.0B type, and the material thickness they used are Gauges 16 18 20 22 as so on. Most of the metal floor decking panel are 36” effective width and 48” input material width.The drawing profiles as follow
We sell many floor deck roll forming machines to American,if interested in just contact us for suggest or see our machines American local.
Galvanized Steel Metal Deck Making 1.5B Decking roll forming machine
Size of main part
about 15000 х 1850 х 1500 mm
Weight of main part
about 15.5 t
Processing material
galvanized coils yield strength till 550 Mpa
Material thickness
0.8-1.5 mm
Input material width
1220mm
Effective width after forming
914mm
Voltage
480 v 60 hz 3 phase or as request
Frame
400 H beam steel welded
Roller fixer
Middle plate (thickness 20mm)
Drive mode
2 inches double chain with chain tensors(gearbox type optional)
Material of rollers
Gcr15 quenching treat HRC58-60
Material of shafts
45# steel precision-machined
Diameter of shafts
φ 95 mm
Number of rollers
about 28 rollers
Drive motor power
18.5 kw x 2 sets
Forming speed
0-15 m per minute
Hydraulic decoiler with loading car
5 tons ,7 tons,8 tons,10 tons,12 tons,15 tons optional(or other customized)Click picture for details.
8tons hot sale to U.S.
1.5”B roof deck roll forming machine
Full automatic easy installation and operation
shearing system
Adopt double oil cylinder, more stable and more good cutting shaped.
transmission
Gear and chain,with chain tensors device can guarantee the chain is not loose after long time use.
Feeding device
With supporting rollers, to feed material more smoothly, protect material.
2. The front rollers are with two gears outside, to make the up shaft run from passively to actively, with more power to feeding material, and run more faster to prevent stockpile. (The advantage of that: You can see that there are 2 gears outside the structure which is on the shafts in the first station. The gears connect the upper shaft and down one, the gear can drive the shaft moving actively. Normally, the chains only connect the shaft in the down layer, the upper shafts are moving passively. But now we adopt the gear in the first three stations, both the down layer shaft and upper layer shaft are moving actively, it can ensure the metal sheet feed into forming system in the same speed and same level.)
Automatic stacker
Auto stackerfor reception of the cut profiles: included, allows free unloading of each cut profile and automatic placement on the stack of previously made products, total unit length after assembly – at least 8 meters;
Stacking principle: the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet;
Unloading of the finished products (moving of the stack of finished products from the production line): mechanic, it will be possible to pick the stack using a fork-lift or in a similar manner (fork-lift will be provided by customer).
Take the sheet by air compressor, 5.5KW( provide by customer)
Aircylinder swing arm size: 40mmx80mm
Transmission power:3kw AC motor
Stacker length in 8m(26 feet)
Drive of transmission by 1.0inch double line chain
Transmission roller: ASTM1045 with chrome, diameter of roller is in 80mm
Carrying capacity: maximal 5000Kgs
Length of capacity: 500-6000mm
The maximal stacker height: 300mm
PLC control cabinet with Siemens remote control function, when the machine control system with some mistake, our engineer can help you change the parameters online, no need go to client factory to solve the problem.
Adopted Aviation plugs for easy installation.
Hydraulic station With cooling system for long time using.
PBR roof panel roll forming machine is a vital metal roofing machine used in the manufacturing PBR (Purlin Bearing Rib) metal roof panels. This machine plays a crucial role in efficiently and accurately producing high-quality PBR sheet metal roofing that are widely used in commercial, industrial, and agricultural buildings.
Key Features of PBR Roof Panel Roll Forming Machine:
High Precision: The machine utilizes a series of precision rollers to shape and form the metal coils into PBR steel roof panels. These rollers are designed to create the specific profile and dimensions required for PBR panelsR steel roofing, ensuring consistent and accurate results.
High Production Speed: These metal roof forming machines are designed for efficient and high-speed production, enabling manufacturers to meet demanding production schedules and deadlines.
User-Friendly Siemens Controls: PBR metal roof panel roll forming machines are equipped with user-friendly Siemens controls and interfaces, making it easy for operators to set up and operate the machine. The controls allow for adjustments to speed, length, and other parameters, ensuring optimal performance and consistent panel quality.
Robust Stable Design: The metal roofing machineis built with sturdy and durable materials to withstand the demands of continuous production. This design ensures the machine’s longevity and reliability, minimizing downtime and maintenance requirements.
A PBR roof panel roll forming machine is designed to efficiently shape metal coils into PBR (Purlin Bearing Rib) roof panels. Here is a step-by-step explanation of how the machine typically works rolling metal forming process:
Material Loading: The process begins with loading the metal coil onto the machine. The coil is unwound and fed into the roll forming machine, where it will undergo a series of shaping processes. There are galvanized steel coil upbender, hydraulic unwinder, electric decoiler for you choose.
Guiding and Straightening: The machine includes guiding and straightening devices that ensure the metal coil is properly aligned and straightened before entering the roll forming section. This helps maintain the accuracy and consistency of the formed panels.
Roll Forming Part: The heart of the machine is the roll forming section, which consists of a series of r panel rollers that gradually shape the metal coil into the desired PBR roof panel profile. Each roll form die performs a specific bending or profiling action, gradually transforming the flat metal coil into the final panel shape.
Shearing: Once the roll formed shapes profile is fully formed, a cutting mechanism is employed to cut the roll formed steel products to the required length. This can be done using a flying cutoff shearing or a hydraulic shear, depending on the design of the machine.
Stacking or Discharging: After the cutting process, the finished PBR roof panels are either stacked automatically or discharged onto a conveyor belt for further processing or packaging. Stacking devices can be incorporated into the machine to neatly stack the panels for easy handling and transportation of rolled sheet metal roofing.
Control System: The PBR roof panel roll forming machine is equipped with a control system that allows roll former operator to monitor and adjust various parameters. This includes controlling the speed of the pbr machine, adjusting the length of the metal roofing and siding panels, and ensuring consistent panel quality. There are Delta control system and Siemens control system for you choose.
Roll forming machine specification
NEW 16 Station PBR – R-Panel Roll Former
36″ panel, ribs on 12″ centers, 1 1/4″ high coil width 42 3/4″-43″
USA Tooling Design – Special Roll set in stand 16 – by adjusting the stand tighter it will reduce the width of the panel, looser it will make the panel wider so the exact panel width of 36″ may be achieved even with variations in coil strength.
Tool steel roll dies, hardened, and chrome plated.
Machine Speed 40 feet per minute/ 80 feet per min/ 120 feet per min
UP-CUT-SHEAR – DOUBLE CYLINDER
The up cut shear makes stacking of formed panels much easier. The micro burr on the end of the formed sheet is turned up by the up cut shear, so it will not scratch the sheets in the stack. The end of the newly formed sheet can slide on the top of the sheet stack, it does not need to be kept off of the stack to avoid scratching as with a down cut shear.
Designed, Final assembly, and Testing before delivery.
Includes 8,500 lb manual un-coiler and stand.
Power is 220v 3 phase 60hz, single phase converters are available.
To ensure the quality of a PBR panel roll former, it is important to consider the following factors:
Choose a Reliable roll forming machine manufacturers: Select a reputable and experienced manufacturer known for producing high-quality roll forming machines. Research their track record, customer reviews, and certifications to ensure they meet industry standards.
Roll Forming Machine Design and Construction: Inspect the design and construction of the PBR panel roll former. Look for robust materials, precision engineering, and solid construction that can withstand the demands of continuous operation. A well-designed machine is more likely to produce consistent and accurate panels.
Quality Control Processes: Inquire about the roll forming machine manufacturers in china quality control processes. Ask about the measures they take to ensure the accuracy, reliability, and durability of their machines. This may include inspections, testing, and adherence to relevant industry standards.
Material and Component Selection: Evaluate the quality of the materials and roll formed parts used in the roll former. High-quality materials and components contribute to the overall performance and longevity of the machine. Pay attention to critical parts such as rollers, cutting mechanisms, and control systems.
Testing and Calibration: Before purchasing the roll former, inquire about the testing and calibration procedures the manufacturer follows. Ensure that the machine undergoes thorough testing to verify its functionality, galvalume roof panels accuracy, and consistency. Calibration should be performed to ensure precise pbr roofing dimensions and beautiful steel metal roofing.
Warranty and After-Sales Support: Check the warranty offered by the manufacturer. A reliable manufacturer will stand behind their product and provide support in case of any issues. Additionally, inquire about after-sales services, technical support, and availability of spare parts.
Customer References: Request references from other customers who have purchased the same roll former. Reach out to them to gather feedback on the machine’s performance, reliability, and overall satisfaction. Their experiences can provide valuable insights into the quality and performance of the roll former.
Regular Maintenance and Servicing: Once you have purchased the roll former, follow the manufacturer’s recommendations for regular maintenance and servicing. This will help prolong the lifespan of the machine and ensure optimal performance over time.
There is no fast way to produce trims than with a Roll Former Trim machine. A trim roll former can produce 80-100 feet of trim per minute, making over 38,000 feet of trim possible in just one 8-hour workday.
Drip edges, angle flashings, F5 T-style profiles, FHA , and Z bars are all integral elements in the construction industry, particularly when it comes to roofing systems and water management. Each component plays a distinct role in ensuring that buildings remain weatherproof and structurally sound.
Our trim edge forming machine are made to meet commercial, residential, or industrial needs. Trim profiles vary depending on building type, roof type, or marketplace. Trim drip edge roll former we offer include: J Channel, Ridge Cap, Fascia, Rake Trim, Drip Edge, Drip cap, Corner trim, metal roof ridge cap and many more.
We are manufacturers of drip edge roll forming machine. I will introduce the finished products produced by drip edge machine and drip edge machine for sale configurations.
T-style profiles are often utilized in roofing systems to provide additional support and stability. They are shaped like the letter ‘T’ and can be used as a ridge cap or as part of a valley flashing system. The T-shape design allows for increased surface area, which aids in securing the profile to the roof deck and improving its structural performance.
2-1/2″ F5
3″ F5
Nom Size*
T-Style
10 ft length
Painted Steel and Aluminum
Nom Size*
T-Style
10 ft length
Painted Steel and Aluminum
FHA drip edges refer to specific types of drip edges that meet certain standards set by organizations like the Federal Housing Administration (FHA). These standards ensure that the drip edges are of sufficient height and material quality to effectively channel water away from the roof and siding.
2″ FHA
2-1/2″ FHA
3″ FHA
Nom Size*
10 ft length
Galvalume Steel
Meets or exceeds USA Building Code
Nom Size*
10 ft length
Galvalume Steel
Meets or exceeds USA Building Code
Nom Size*
10 ft length
Galvalume Steel
Meets or exceeds USA Building Code
Z bars are long, flat metal strips that are bent at a 90-degree angle to form a ‘Z’ shape. They are commonly used as straps to hold shingles or other roofing materials in place, especially during installation or repair work. The Z bar provides a secure anchor point, ensuring that the roofing materials stay put and maintain their position over time.
In summary, drip edges, angle flashings, F5 T-style profiles, FHA, and Z bars are essential components in creating a resilient and watertight roofing system.
For roll forming machines, we can learn more through the video link above.
The drip edge roll former for sale process is:
1: Load the steel coil on the uncoiler
2: Input the steel coil into the forming machine
3: PLC sets parameters, length, quantity, and turns on automatic production
4: The collection rack collects products.
5: Packing
Technical parameter of Drip edge roll forming machine :
Hydraulic Decoiler:
Loading capacity
1.5 Tons
Uncoiling width
300 mm
Inner diameter
450-550 mm
Structure
Iron plate welded structure
Main drip edge roll former:
Voltage
380V-3P-50HZ (Or as your request)
Drive mode
Chains drive
Material of roller
GCr12 Mov
Material of shaft
45# steel with tempering
Shaft diameter
Φ 50 mm
Numbers of roller
14 roller stations
Main motor power
5.5+5.5 KW
Roll forming speed
0-45 m/min
Shearing system:
Cutter material
Cr12
Power supply
Hydraulic power with tracking cutting
Cutting power
5.5 KW
Receiving table:
Quantity
1 set
Length
3 m
Motor power
0.75 KW
Hydraulic oil pump station:
Hydraulic motor power
3 KW
Hydraulic oil
46# hydraulic oil
Cooling system
With cooling fan on it
PLC control system:
Language
English/Chinese or as your reuqest
Voltage
380V-3P-50HZ or as your request
Length control
Yes
Speed control
Yes
Operating panel
Have buttons and touch screen
PLC brand
DELTA brand
Low voltage electrical apparatus
Schneider brand
Counter
Omron brand
Our machine frame use vertical iron casting frame to ensure stable running, and use chains driving. Will have protective cover box on it.
The roller use Cr 12 material, this kind of material hardness is more higher than other kind of material, then can provide more longer service life. The rollers have heat treatment, chromed treatment, quenched treatment to ensure it’s quality.
For the cutting device, we adopt tracking cutting to imporve the cutting speed, the machne speed max can reach to 40 m/min.
About the product collect tablel and packing device, we adopt automatic type. The product collect table can transfer the product automatically to packing table.
If you want to know more about 2×3 Gutter Apron FHA american metal roof flashing machine aluminium drip edge trim roll former, please contact us.
Tuff Rib metal roofing is a popular choice for both residential and commercial applications due to its durability, cost-effectiveness, and aesthetic appeal. Known for its distinct ribbed design, Tuff Rib panels offer excellent weather resistance and structural strength, making them ideal for a variety of roofing needs.
Features of Tuff Rib Metal Roofing
Durability:
Made from high-quality steel or aluminum, Tuff Rib panels are designed to withstand harsh weather conditions, including heavy rain, snow, and high winds.
The panels are coated with protective finishes to resist corrosion, rust, and UV radiation, ensuring a long lifespan.
Cost-Effectiveness:
Tuff Rib metal roofing is relatively affordable compared to other roofing materials, providing excellent value for money.
Its longevity reduces the need for frequent repairs or replacements, resulting in long-term cost savings.
Aesthetic Appeal:
The ribbed design of Tuff Rib panels adds a sleek, modern look to any building, enhancing its overall appearance.
Available in a variety of colors and finishes, Tuff Rib roofing can be customized to match different architectural styles and preferences.
Energy Efficiency:
Metal roofing reflects solar heat, helping to keep buildings cooler in the summer and reducing energy costs for air conditioning.
Tuff Rib panels can also be insulated to improve thermal efficiency and reduce heating costs in colder climates.
Ease of Installation:
Lightweight and easy to handle, Tuff Rib panels can be quickly and efficiently installed, reducing labor costs and project timelines.
The overlapping rib design ensures a tight, secure fit, preventing leaks and improving the overall performance of the roof.
Tuff Rib Metal Roofing Roll Forming Machine
The Tuff Rib Metal Roofing Roll Forming Machine is an advanced piece of equipment designed to produce high-quality Tuff Rib panels with precision and efficiency. This machine plays a crucial role in the manufacturing process, ensuring that each panel meets strict quality standards.
Features of the Tuff Rib Metal Roofing Roll Forming Machine
High Precision:
Equipped with advanced roll forming technology, the machine ensures precise shaping and consistent quality of the Tuff Rib panels.
Utilizes CNC or PLC control systems for accurate dimension control and easy adjustments.
Versatility:
Capable of producing Tuff Rib panels in various sizes and thicknesses to meet different roofing requirements.
Handles different materials, including galvanized steel, aluminum, and coated metals, providing flexibility in production.
Efficiency:
High-speed production capabilities enable the manufacturing of large quantities of Tuff Rib panels in a short amount of time.
Automated processes reduce labor costs and increase overall productivity.
User-Friendly Operation:
Designed with an intuitive interface and controls, making it easy for operators to set up and run the machine.
Features automated adjustments for different panel sizes and designs, minimizing setup time and enhancing efficiency.
Main Components of the Tuff Rib Metal Roofing Roll Forming Machine
Decoiler:
Holds and unwinds the metal coils, feeding the material into the roll forming machine.
Available in manual or motorized versions, depending on the production requirements.
Roll Forming System:
Consists of a series of rollers that gradually shape the metal into the Tuff Rib profile.
Adjustable rollers allow for changes in panel dimensions and material thickness.
Cutting System:
Hydraulic or mechanical cutting system that cuts the panels to the desired length.
Ensures clean and accurate cuts, maintaining the integrity of the panels.
Control System:
Advanced PLC or CNC control system for precise operation and easy adjustment of parameters.
User-friendly interface for setting dimensions, profile changes, and monitoring machine performance.
Output Conveyor:
Transfers the finished Tuff Rib panels to a collection area, ready for packaging or further processing.
Workflow of the Tuff Rib Metal Roofing Roll Forming Machine
Material Loading:
Metal coils are loaded onto the decoiler, which feeds the material into the roll forming machine.
Roll Forming:
The material passes through the roll forming system, where it is gradually shaped into the Tuff Rib profile.
Cutting:
Once the panel reaches the desired length, the cutting system cuts it to size.
Collection:
The finished Tuff Rib panels are transferred to the output conveyor for collection and packaging.
Conclusion
Tuff Rib metal roofing offers a durable, cost-effective, and aesthetically pleasing solution for a wide range of roofing applications. The Tuff Rib Metal Roofing Roll Forming Machine is essential for manufacturing these high-quality panels, ensuring precision, efficiency, and consistency in production. With advanced features, user-friendly operation, and robust construction, this roll forming machine is a valuable investment for manufacturers looking to produce top-tier Tuff Rib metal roofing panels. By understanding the features and workflow of both the Tuff Rib roofing and the roll forming machine, manufacturers can optimize their production processes and meet the diverse needs of their customers.
5T hydraulic decoiler → Leveling machine → 2 hydraulic punching systems (2 sets of molds) → servo feeding → roll forming →Side edges bending →Servo shearing →Servo folding front edge →Folding rear edge →2m receiving table.
Advantage of the full line: This line is fully servo-controlled. The width of pre-punching is servo-adjustable, the roll former is also servo-motor, and the cutting and flanging are also servo-controlled. The main side plate and the auxiliary side plate are made of ductile iron casting and CNC drilled, tapped and milled, processed in one piece. The bearings use tapered bearings to maintain straightness without shaking. These are the highlights of our equipment. Other manufacturers use hydraulic cutting and flanging, and the positioning is inaccurate.
Machine parameters
5T hydraulic decoiler & leveling machine
Loading capacity
5T
Uncoiling width
1200mm
Inner diameter
450-550mm
Working Power
Hydraulic
The leveling roller number
Up 6 rollers and down 7 rollers
Speed control
Inverter control
Punching System
There are 2 front punching stations, 2 sets of mold bases, and 2 sets of molds.
Maximum material width: 1200mm.
Servo feeder control, feeding speed 15-30m/min.
Pinch roller high-frequency treatment and hard chrome coating.
Main roll forming machine
Drive motor
5.5kw servo motor
Roller material
Cr12MoV, with vacuum heat treatment, twice tempering, hardness HRC55-58
Forming speed
10m / min
Shaft material
45# steel
Shaft diameter
Φ50mm
Shaft process
quenching and tempering – lathe processing – fine grinding outer circle.
Number of the roller stations
20 rows
Transmission
Gear transmission
The lower roller on the transmission side is equipped with two sets of tapered roller bearings, and the operating side is equipped with one set of bearings.
The driving rollers adopts gear transmission and hard tooth surface gear reduction box.
Shearing &Bending
1. There are 2 stations for back punching side ear holes, 2 sets of mold bases, and mold sets. Maximum material width: 1200mm.
2. Servo shearing and flanging mechanism: Using servo control, the head and tail are turned and flanged. Easy to operate and high precision.
Material of blades
GCr12 quenched
Power supply
Hydraulic power
Electric control system
1. Adopt programmable Mitsubishi PLC; adopt Shenzhen SINE frequency converter for speed regulation and centralized automatic control; Japanese Izumi as the relay.
2. The entire production line adopts centralized automatic control, with linkage between the forming machine and flanging and bending.
3. Alarm function: There are alarm functions such as material shortage shutdown, counting, output reaching shutdown, emergency stop, mold jam, limit, etc.
Language
Chinese and English and Russian
Voltage
As customer request
Length & Quantity measurement
Automatically controlled by PLC
Operating panel
Touching screen and button together
Touching screen brand
Xinjie
PLC brand
Mitsubishi
Low voltage electrical apparatus
Schneider
Counter brand
OMRON
Air switch & AC contactor brand
Delixi
Buttons and indicators brand
Schneider
Inverter
SINE
Servo drives and motors
Inovance
Relay
IDEC, Japan
Supermarket Shelves Tray Roll Forming Machine: Metal Shelf Panel Production Line
Introduction
In the modern retail environment, supermarket shelves and trays are essential components for displaying products effectively. The Supermarket Shelves Tray Roll Forming Machine plays a crucial role in manufacturing these essential components. This advanced metal shelf panel production line is designed to produce high-quality, durable metal shelves and trays that meet the demands of various retail and storage applications.
Features of the Supermarket Shelves Tray Roll Forming Machine
High Precision and Quality:
Equipped with advanced roll forming technology, the machine ensures high precision and consistency in the production of metal shelf panels.
Utilizes high-quality materials and components to ensure the durability and longevity of the shelves and trays.
Versatility:
Capable of producing a wide range of shelf panel sizes and designs to meet different customer requirements.
The machine can handle various materials, including galvanized steel, aluminum, and stainless steel, providing flexibility in production.
Efficiency:
High-speed production capabilities enable the manufacturing of large quantities of shelf panels in a short amount of time.
Automated processes reduce labor costs and increase overall productivity.
User-Friendly Operation:
Designed with an intuitive interface and controls, making it easy for operators to set up and run the machine.
Features automated adjustments for different panel sizes and designs, minimizing setup time and enhancing efficiency.
Drywall metal stud and track machines are specialized roll forming machines designed to produce high-quality metal studs and tracks used in drywall construction. These machines are crucial for manufacturing the structural components that form the framework for walls and ceilings in both residential and commercial buildings. Here are some common types of metal drywall studs and tracks for interior walls and ceilings:
Standard Metal Studs:
Single Studs (Non-Structural): Used for non-load-bearing walls, these studs are typically spaced at 16 or 24 inches on center and are available in various gauges.
Double Studs (Non-Structural): These are two single studs fastened together for added strength. They are commonly used around openings or for increased stability in non-structural walls.
Heavy-Duty Studs: Designed for load-bearing walls, heavy-duty studs have a thicker gauge and are used in areas where additional strength is required to support loads.
Jumbo Studs: These oversized studs are used for walls that require additional structural support, often in high-rise buildings or areas with specific engineering requirements.
Metal Track Systems:
Top Track (Top Plate): The horizontal track is installed at the top of the wall, providing support for the studs and attachment points for the ceiling or roof structure.
Bottom Track (Sill Track): Placed at the bottom of the wall, the bottom track serves as a base for the studs and provides a surface for attaching the wall to the floor.
Resilient Channel Studs:
Resilient Channel: These studs are designed with a built-in resilient channel, which helps reduce sound transmission through walls. They are commonly used in areas where sound control is a priority, such as residential buildings or recording studios.
Shaft Wall Studs:
Shaft Wall Studs: These studs are designed for use in shaft walls, which are vertical enclosures, such as elevator or utility shafts. They often have higher fire-resistant ratings.
Slotted Track Systems:
Slotted Track: These track systems have pre-punched slots that allow for vertical adjustment of the studs. They are commonly used for ease of installation and leveling.
Header Track:
Header Track: Used above openings like doors and windows, header track provides additional support for the structure and helps distribute loads around the opening.
Deflection Tracks:
Deflection Track: Designed to accommodate vertical movement in the structure, deflection tracks allow for the controlled deflection of the wall system. They are often used in buildings where movement or settling may occur.
Light-Gauge Steel Framing for Ceilings: Ceiling Channel: Used to create a framework for suspended ceilings, ceiling channels are horizontally installed to support the ceiling grid and panels.
We can produce all the above types of studs and tracks machines, there are 40m/min, 70m/min and 100m/min for you choose. please check more details of our metal stud drywall machine as below:
Packing list forautomatic stud & track machine
Part 1
3T automatic decoiler
set
1
Part 2
Coil feeding & Leveling system
set
1
Part 3
Roll forming system
set
1
Gear box transmission
Part 4
Fly punching system
set
1
Part 5
Servo fly cutting system
set
1
Part 6
Control station
set
1
Part 7
Hydraulic system
set
1
Part 8
Packing system
set
1
Full automatically
Part 9
Tools & Spare parts
set
1
Also include operation manual
Work flow for automatic stud & track machine（just for reference）
The roll forming machine pictures
Part 1: Automatic decoiler
Loading capacity
3 T + 3T
Usage
It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding.
Coil inner diameter
450-550 mm (adjustable)
Uncoiling width
300mm
Part 2&3: Leveling & roll forming system
Note:
There is hand wheel on the feeding part, easy for you adjust the feeding size when produce different sizes of products
There is also guiding device, easy for the material go into the machine smoothly and quickly.
Please check the yellow box, there is oil drip device on the feeding part, it can make oils on the products, in case the finished studs are rust.
We use split rollers to realize one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC
Rolling shaft
Shaft material: 45# steel
Shaft diameter: 50 mm
Tempering treatment
Roller
Roller material: Cr12
Quenched treatment
Rolling station number
15 stations
Work speed
0-45 m/min
Machine frame
Base use high quality H steel;
Vertical iron arch casting frame structure
Bearing
Chinese famous brand Harbin ( high quality)
Work power
7.5 kw+11kw
Transmission
By Gear box
Motor brand
Main machine motor brand: Guomao
Servo motor brand: zhongchen
Part 3: Control system
Note: There are two screens on the control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine.
Frequency brand
Delta (original)
Screen brand
Xinjie, China
Screen type
Touch screen & buttons
Screen language
English/Chinese
Encoder
Omron
Low pressure electrical part brand
Schneider
Function
Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved;
Servo motor with PLC function
Part 4: hydraulic system
Feature
The cutter with different sizes according to the product dimension.
Work type
Servo flying Hydraulic cutting system
Servo flying Punching system
Servo motor power
YASKAWA 2.3 kw
Hydraulic power
5.5+5.5 kw
Driving method
By pillar type Cylinder
Cutter material
GB-Cr12
Cutting length tolerance
±1mm/3m
Cutting feature
Flying cutting. When the machine cutting it will not stop
A double line stud and track roll forming machine is designed to produce two or more profiles like stud and track in one machine , save cost and space. And the machine can produce the two profiles at the same time.
A double line stud and track roll forming machine
A double line stud and track roll forming machine is designed based on the idea of one machine for two or more types profiles like stud and track to produce on the same machine. Those two profiles can work at the same time. Here are some examples:
A double line stud and track roll forming machine
Main Roll Former of A double line stud and track roll forming machine
Size: 4800х1800х1400mm
Weight t: about 3.2tons
Voltage:Customize as clients needs.
Roller fixer : Guide column type
Frame : wall-panel welded
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear drive
Material of rollers: GCr12MoV
Material of shafts: 40Cr steel with tempering
Diameter of shafts: φ60mm
Number of rollers for stud :11 rollers
Number of rollers for C channel :14 rollers
Main power: 5.5 kw
Cycloidal planetary gear speed reducer
Punching holes
The molds are changeable. We offer holes molds related.
Servo tracking shearing system to allow non stop cutting and fast working
Material of blades: Gcr12 quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
One more cutting blade is offered to change to fix those different drawing profiles.
Hydraulic Station
Hydraulic motor Power: 5.5kw
Hydraulic oil: 46#
Components: The system includes a hydraulic tank, a hydraulic oil pump, and two hydraulic pipes. And three sets: one punching hole; one for printing words and one for cutting.
Electric system:
PLC, transducer, and touch panel from Delta Taiwan ,ensuring high speed , stability, precision, and serivice time.
Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
The advantages of Combined stud and track rolling forming machine:
Save space. It takes less space then 2 machines.
Save worker. one worker can watch two lines.
High work efficiency. 40mpm allows it to work more efficiently.
Save cost. It is more economic than two seperate machines.
The machine can be customized as the C and U and other profiles and sizes you need to make, just feel free to contact us if you need any machine.
Driven by Innovation: Our machine stands out with its unique logo press feature. Customized for our clients, this allows the brand’s logo to be pressed onto the decking during the shearing process.
Proven Success in North America: Our floor decking machines are well received across North America, with satisfied customers in New York, Florida, Texas, and California. The 1.5B type, which caters to the standard requirements of the region, has been particularly popular. These machines efficiently process 16, 18, 20, and 22-gauge materials with an effective width of 36″ and an input material width of 48″
Processing Flow
Decoiler-feeding material-roll forming-cutting-receiving the product
Technical Specifications: The ZTRFM Metal Deck Roll Forming Machine is built for robustness and precision. The frame is constructed from 400 H beam steel, with middle plates of 20mm thickness. It features Gcr15 quenched steel rollers that can handle galvanized coils with a yield strength of up to 550 Mpa and thickness from 0.8-1.5mm. The machine is equipped with a dual 18.5kw motor, ensuring high-speed forming at up to 15 meters per minute.
PRODUCT DISPLAY
12 tons hydraulic decoiler with loading car
Loading capacity: 12t
Coil width: up tp 1250mm
Coil ID: 480-610mm
Hydraulic expansion
Electric motor mandrel drive
Hydraulic motor : 5.5kw
Drive motor : 7.5kw
User-Friendly Feeding Device: The feeding device is equipped with rubber
rollers to protect the material surface and adjustable handwheels for
accommodating different thicknesses.
Roll forming device
1.rollers Gcr15 quenching treat HRC58-60 good hardness for long service time.
2.Each roller has number and with keynotes, it can fix on the shaft stablely
Reliable Transmission System: The machine features a double-chain
transmission system with chain tensors, ensuring consistent and reliable operations.
Unmatched Shearing Power: Equipped with a robust 7.5kw motor and a dual oil
cylinder system, our machine provides stable and powerful shearing. It can
effortlessly cut through materials up to 1.5mm thick, significantly
outperforming those with single oil cylinders.
Intuitive PLC Control System: Featuring a Delta PLC and inverter, along with
Schneider electrical parts and an Omron encoder, our control system offers full
automation and ease of operation. The system can be configured for operation
in English, with customization available for other languages.
Robust Hydraulic Station: Our hydraulic station features a cooling system and
a 7.5kw motor, guaranteeing consistent performance even under long working hours.
Inclusive Spare Parts: With a 2-year warranty, our machine comes with a range
of spare parts from renowned brands like Siemens and Schneider, ensuring uninterrupted operations
In the world of construction and infrastructure, the C Z Purlin machine stands as a game-changer. This innovative piece of technology has revolutionized how we design and build structures. But what is a C Z Purlin machine, and how does it work? Let’s dive deep into the world of purlins.
A C Z Purlin machine is a type of roll-forming machine used to create C and Z-shaped steel purlins. Purlins are horizontal beams that are used in the construction industry for structural support, particularly on roofs and walls of buildings. The ‘C’ and ‘Z’ denote the shape of the purlins that the machine forms.
The versatility of the C Z Purlin machine comes to life in its wide range of applications. They are commonly used in industrial buildings, garages, warehouses, and workshops among others. The strength and flexibility of the C and Z purlins make them ideal for these large structures, where they can provide necessary support and withstand a considerable amount of weight.
As for the composition of a C Z Purlin machine, it typically consists of several key components:
Decoiler – This is where the coil of metal is held and gradually unspooled into the machine.
Leveling System – This ensures the flatness of the metal strip before it enters the forming section.
Roll Forming System – This is where the magic happens. The metal strip is bent into the desired C or Z shape here.
Punching and Cutting Device – This is where holes are punched, and the formed purlin is cut to the desired length.
Output Table – This is where the finished purlins are collected.
When it comes to operating the C Z Purlin machine, it involves a series of steps:
Loading – The coil of metal is loaded onto the decoiler.
Feeding – The metal strip is fed into the machine, passing through the leveling system.
Roll Forming – The strip is then shaped into either a C or Z purlin in the roll forming system.
Punching and Cutting – Holes are punched as necessary, and the purlin is cut to the desired length.
Collection – The finished purlin is collected on the output table.
In conclusion, the C Z Purlin machine is an indispensable tool in the modern construction industry. Its versatility, functionality, and the value it adds in building sturdy structures are truly noteworthy. Whether you’re an industry professional or just a curious reader, we hope this guide provided a comprehensive understanding of this
The 133rd Canton Fair has recently come to a close, and we are thrilled to share that the event was a resounding success for our company. As a direct result of our strong presence at the fair, clients from all around the world, including Chile, the United States, Mongolia, and India, flocked to our factory to explore our state-of-the-art machines and discuss potential collaborations.
We were honored to host a total of six different batches of clients at our facility. During their visits, they had the opportunity to take a guided tour of our factory, where they observed various machines in action, such as roofing sheet machines, light keel steel roll forming machines, and CZ purlin machines.
One of the key highlights of the tour was the live machine test demonstration. Our clients watched in amazement as the machines seamlessly produced high-quality products, showcasing their unparalleled precision and efficiency. This hands-on experience allowed them to gain a better understanding of the machines’ capabilities and how they could benefit their respective businesses.
As a testament to our commitment to quality and innovation, our factory is currently filled with machines ready for shipment to our valued customers worldwide. This surge in demand has been incredibly motivating for our team, as it validates our dedication to providing the best possible equipment and support for our clientele.
During their time with us, the visiting clients engaged in in-depth discussions about the machines’ features, customization options, and potential applications within their industries. These conversations were highly productive and informative, paving the way for future partnerships and collaborations.
We are proud to report that many of our visitors placed orders on the spot, entrusting us with the task of supplying them with top-tier machinery to boost their productivity and profitability. Their confidence in our products and services is a source of great pride for our team and serves as a powerful motivator to continue refining and expanding our offerings.
In addition to the fruitful discussions and live demonstrations, our clients also provided invaluable feedback and testimonials about their experience at our factory. Their insights will play a critical role in shaping our future endeavors, ensuring that we continue to meet and exceed the expectations of our global customer base.
As we look back on this eventful day, we are filled with gratitude for the support and enthusiasm demonstrated by our clients. Their eagerness to learn more about our machines and collaborate with us is a testament to the quality and innovation that we strive to deliver every day.
We would like to extend our heartfelt thanks to all who visited our factory and participated in this exciting event. We are confident that our partnerships will lead to great success for all involved, and we look forward to fostering lasting relationships with our clients.
If you missed out on this fantastic opportunity, don’t worry – we are always eager to showcase our products and services. To schedule a factory tour or discuss how our machines can benefit your business, please don’t hesitate to contact us at cnzt005@zhongtuocn.com or Whats app/Wechat:+8618730769688. We are excited to help you unlock your full potential with our cutting-edge machinery!
