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Máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5: Revolucionando la industria de techos en Perú

Introducción

La industria de techos en Perú ha experimentado un cambio significativo hacia el uso de láminas de techo metálicas, gracias a las innovadoras máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5. Estas máquinas están diseñadas para crear láminas de techo de alta calidad, duraderas y estéticamente agradables para el mercado peruano. Con su adaptabilidad a varios anchos y espesores de bobina, interfaz fácil de usar y diseño eficiente, estas máquinas están transformando la forma en que se producen los materiales para techos en Perú.

https://www.youtube.com/watch?v=UaBWvE_Q9dA

 las máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5

Versatilidad: Estas máquinas pueden trabajar con anchos de bobina de 1200 ,1220mm y 1250 mm y espesores que varían de 0.3 mm a 0.8 mm pero pero cuanto menor sea el rango de espesor, mejor. Esta adaptabilidad permite a los fabricantes producir una amplia variedad de láminas de techo para diversas aplicaciones.

Diseño de alimentación:

Nuevo tipo de dispositivo de alimentación, protege mejor la bobina y ayuda a alimentar.

precortador de bobina manual para ayudarlo a ahorrar bobina. Cuando no necesite producir un rollo de bobina completo, puede cortar la bobina y quitar el resto de la bobina y cambiar otro color o grosor, etc.

 

Sistema de transmisión:

doble cadena (que es más fuerte), mientras que muchos proveedores usan una sola cadena

 

Marco base: El robusto marco base, con su soporte adicional, garantiza un entorno de trabajo estable para la máquina, lo que resulta en una producción de alta calidad constante.

 

 

 

Mecanismo de corte:

Nuestro cabezal de corte tiene 2 pilares a cada lado y es fuerte en el medio.

Otros usan un solo pilar a cada lado y su parte media del cortador se rompe más fácilmente.

 

 

Interfaz fácil de usar: La interfaz de pantalla táctil PLC está diseñada para ser fácil de usar, lo que facilita a los operadores gestionar eficazmente el proceso de producción.

Beneficios de utilizar las máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5 en el mercado peruano

  • Eficiencia: Estas máquinas permiten a los fabricantes producir láminas de techo en lotes, lo que agiliza el proceso de producción y reduce el tiempo y la mano de obra necesarios.
  • Durabilidad: Los materiales y componentes de alta calidad utilizados en estas máquinas aseguran que tengan una larga vida útil, lo que las convierte en una inversión rentable para las empresas a largo plazo.
  • Medio ambiente: El uso de láminas de techo metálicas es una alternativa ecológica a los materiales de techo tradicionales, ya que son reciclables y, a menudo, están hechos de materiales reciclados. Además, los techos metálicos pueden ayudar a reducir el consumo de energía al reflejar la luz solar y mantener el interior de los edificios más frescos.
  • Alta demanda: La creciente popularidad de las láminas de techo metálicas en Perú significa que hay una demanda creciente de máquinas eficientes y confiables como las máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5. Invertir en estas máquinas puede ayudar a las empresas a aprovechar un mercado lucrativo y satisfacer las necesidades de sus clientes.

Conclusión

Las máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5 están revolucionando la industria de techos en Perú al proporcionar a los fabricantes una solución versátil, eficiente y fácil de usar para producir láminas de techo metálicas de alta calidad. Con su adaptabilidad a varios anchos y espesores de bobina, características de diseño innovadoras y la capacidad de producir varias formas y estilos de láminas de techo, estas máquinas son una opción ideal para las empresas que buscan aprovechar la creciente demanda de techos metálicos en Perú.

A medida que los techos metálicos continúan ganando popularidad en el mercado peruano, invertir en máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5 puede ofrecer a las empresas una ventaja competitiva y la oportunidad de satisfacer las necesidades en constante evolución de sus clientes. Al proporcionar una alternativa rentable, ecológica y estéticamente agradable a los materiales de techo tradicionales, estas máquinas están moldeando el futuro de la industria de techos en Perú.

Roof/Wall Sheet Forming Machine

Máquina de Láminas para Techos Metálicos Personalizada R101 , Deck 25 para Clientes Mexicanos

¡Hola a todos! Hoy estamos emocionados de presentarles nuestra última creación: una máquina de láminas para techos metálicos personalizada para uno de nuestros valiosos clientes en México. Esta máquina está diseñada específicamente para producir perfiles R101 y Deck 25, que son estándares en México.

Los perfiles R101 , Deck 25 son altamente demandados en el mercado mexicano debido a su durabilidad, versatilidad y estética atractiva. Nuestra máquina de láminas para techos metálicos garantiza la producción eficiente y precisa de estos perfiles, lo que permite a nuestros clientes mantenerse competitivos en el mercado de la construcción.

 

La máquina está compuesta por un desenrollador manual, una máquina perfiladora principal, un gabinete de control PLC, una estación hidráulica y una mesa de recepción manual. Todos estos componentes trabajan juntos para garantizar un proceso de producción rápido y sin problemas

https://www.youtube.com/watch?v=qsoj4glfA1w

Para obtener una mejor comprensión de cómo funciona nuestra máquina de láminas para techos metálicos R101 , Deck 25, hemos creado un video en YouTube que muestra la máquina en acción. Haga clic en el enlace de arriba para ver el video y descubrir cómo esta increíble máquina puede mejorar su negocio de construcción.

Aquí hay un diagrama detallado del flujo de trabajo de la máquina, que muestra cómo se produce cada perfil desde el desenrollador hasta la mesa de recepción.

 

Serie Detalles Parámetro
Producto material GI/ PPGI
grosor 0.3-0.8 mm
Desenrollador capacidad de carga 5 Tons
tipo de trabajo Tipo pasivo
Perfiladora principal velocidad de trabajo 0-15m/min
estaciones de rodillos 22 stations
material de rodillos Acero 45# con tratamiento cromado
material del eje del rodillo Acero 45# con tratamiento cromado
diámetro del rodillo 80 mm
potencia del motor principal 5.5 kw
estructura  Estructura soldada de placa intermedia
Corte hidráulic material de corte Gcr12 (HRC58°-62°)
Sistema de control PLC  marca de PLC DELTA DELTA(original)
marca de frecuencia DELTA
Mesa de recolección de productos estructura Estructura  soldada de tubo cuadrado

A continuación, presentamos los parámetros clave de la máquina, incluyendo dimensiones, capacidad de producción, y velocidades de operación, para que pueda entender mejor las especificaciones técnicas y cómo nuestra máquina puede satisfacer sus necesidades de producción de techos metálicos.

En resumen, nuestra máquina de láminas para techos metálicos R101 y Deck 25 es una solución completa y personalizada para satisfacer las demandas de los clientes mexicanos. Si está interesado en saber más sobre nuestra oferta de máquinas de techos metálicos, no dude en ponerse en contacto con nosotros.

Lista de embalaje:

 

Desenrollador 1 5T, manual
Perfiladora principal 1
Corte hidráulico 1
Sistema de control PLC 1
Estación de bombeo de aceite hidráulico 1 1
Mesa de recolección de productos 1  3 m length

 

Sally Fu:

Whats app/Wechat:+86187307693688

cnzt005@zhongtuocn.com

¡Esperamos tener noticias suyas y ser parte de su éxito en el mercado mexicano de techos metálicos!

ZT4 X 2000 Slitting Line
Product

ZT4 X 2000 Slitting Line

Steel slitting is a steel manufacturing process wherein a coil of steel is slit into the lengths and widths specified by the end application. This process requires machinery lines equipped with a decoiler, slitter, and a recoiler — to achieve the end product: slit steel coils, or “mults.”.

To get precise slitting strips, a suitable quality slitting line is needed. Here we have an introduction of our 4X2000 slitting line, if you need more details of other sizes slitting line, please contact us.

I.Technical Parameters

1.Specification

Raw Material: Galvanized Steel

Tensile strength: δb≤510Mpa

Thickness of coil plate: δ=0-4mm;

Width of coiled plate: 2000mm;

Coil weight :Max 15T;

Coil I.D: ф500-ф760mm;

Coil O.D: ≤ф1800mm;

slitting pivot : ф240mm; material 40Cr;

Slitting blade: ф240×ф380×20;

Material of slitting blade: 6CrW2Si

Hardness of blade: HRC58°—60°;

Recoiler I.D of waste: ф420 mm;

Recoiler I.D: φ508mm 2.Parameter of the finished products:

The precision of width: ≤±0.1mm/M

Slitting quantity : 6 pieces ;

3.Other parameters:

power supply :380V/50Hz/3Ph

line speed: 0-80m/min

area of the producing line (about): 30m (length) ×8m (width)

operators: one skilled worker and two general workers

color of the equipment: grass green or customize

the weight of the equipment: about 40T

Ⅲ. Parts of the equipment

Hydraulic coil car

Hydraulic double head de-coiler

  Hydraulic pinch and press device

Hydraulic head-cutting machine

Roller table 1

guide machine

Slitting machine

Scrap winder (both sides )

Roller table 2

Tension stand

Recoiler

Hydraulic unloaded car

Electrical control system

Hydraulic system

Ⅳ. Devices Description

ZT 4×2000 slitting line， mainly used for the slitting and divide the strips and preparing the materials for the next processing units.

1.Hydraulic coil Car

◆The car can move levelly and vertically, which is convenient for putting the steel coils to the un-coiler.

◆It is driven vertically by hydraulic pressure and the level movement is driven by electromotor.

◆The weight it can carry is 15T(Max).

2.Hydraulic double head de-coiler

◆supporting steel rolls and uncoiling

◆the moveable structure of double way hydraulic top tight

◆hydraulic pressure drives the level and landscape orientation movement

◆brake system, tapered feeding plate, 400 arrester brake

3.Press and pinch device

◆2 hydraulic cylinders controls the lifting of the decoiling rollers

◆BWY-4 cycloidal pinwheel decelerator drives steel rolls running

◆hydraulic shovel with retractility and hydraulic compress and hit the head to feed the steel plate

4.Hydraulic head-cutting machine

◆With double columns and press device which can shear 4mmX2000 steel plate

◆the material of blade is alloy 9CrSi and the gap of upper and lower blades can adjusted

5.Roll Table: 1

◆It is composed of the rollers and the frame which will be convenient to feed the steel sheets

6.guide machine (from left to right):

◆It uses the device of the vertical rolls of both sides to guide the steel belt goes into the slitting device correctly

◆the guide rolls of both sides use hand shaft to expand the opening width , the width range is 2000mm

7.slitting machine:

◆Drive system consists of drive stand , 650 decelerator, 75KW DC motor, the gear distribution box, coupler, connection shafts and cover.

◆Main section is made up of base, fixed brackets, large slide block, 2 blade pivot（Φ240mm）,moveable brackets, slide block, the adjustment device of front and back of the brackets and the lifting device of blade pivot, supporting blades, isolating cover and rubber ring, etc.

◆the main section adopts hydraulically move out the brackets which is very convenient to change the blades

8.Scrap Winder :

◆It consists of base, the shaft and plate of edge material, friction wheel, supporting wheel chain, chain, 350 decelerator and 7.5Kw electric machine.

9.Roll Table:    2

◆It is composed of the rollers and the frame which will be convenient to feed the steel sheets

10.Tension stand

◆It adopts the 5 roller(up 3 down 2) device which can improve the recoiling quality.

◆Consist of base ,pre-dividing shaft, bracket, press shaft, hydraulic damp device and hydraulic shaft lifting the press down device

11.Recoiler

◆consist of base, bearing frame, recoiler shaft, the expansion device of hydraulic recoiling, the expanded recoiling plate, move able arm bearing, supporting decelerator, 110KW DC motor etc.

◆It adopts the hydraulic expand and shrink to tight the

coils inner diameter.

◆Designed with 8-fan-shaped plates which can be a

round circle and machining as a whole to ensure the recoiling quality. It is designed with hydraulic clip mouth and clip the strips heads.

◆It is designed with the hydraulic press arm equipped with the spacers to

guarantee the even rewinding quality.

◆It is equipped with the hydraulic pushing device to unload the coils

12.hydraulic unloading car : capacity:15T

◆This car carries the slitted coils and movable lift , also is designed with the positioning holes to unload the coils.

◆φ 180 hydraulic cylinder drives it lift up and down and is equipped with 4

guide pillars

13.Hydraulic system

◆Ensure the using of every hydraulic parts

14.Electrical control system

◆Electric cabinet and operate table.

Roll forming machine coil winder 5 Tons hydraulic decoiler with loading car
Roof/Wall Sheet Forming Machine

Roll forming machine coil winder 5 Tons hydraulic decoiler with loading car 

The hydraulic decoiler is used to lift up and down, move forward and back to make it easy to load the coils on the decoiler.

Hydraulic controls lifting, motor drives moving. The car is controlled on the auxiliary control panel.

It’s working speed about 6-7 m/min, when the coils on the decoiler, the car will return back to the start position.

It can also carry back the unfinished coil from decoiler.

The min cap between the coil car and the decoiler front should be 500 mm to avoid any problems during coil loading.

The car can move levelly and vertically, which is convenient for putting the steel coils into the decoiler.

It is driven vertically by hydraulic cylinder with the guide pillars.

The level movement is driven by cycloid motor.

The actual capacity can reach to 7 Tons.

Main specifications:

Automatically feeding and trasmission power 7.5 KW

Hydraulic inner tight

Hydraulic power: 4 KW

All the set up drawings views (plan, elevation, side, etc) with actual dimensions of the decoiler, coil car etc are to be sent in AUTOCAD format once order is released.

About the hydraulic decoiler, what we also can do for you?

Remotor for control by hand easy to use.

We will add sensor.

We will add buttons for controlling on decoiler.

More photos about 5 Tons hydraulic decoiler:

Metal wall angle bead slotted wall angle machine
Roof/Wall Sheet Forming Machine

Metal wall angle bead slotted wall angle machine

Metal wall angle bead slotted wall angle machine is one of our main roll forming machines, we name this kind of machines: wall angle machine, angle bead machine, slotted angle machine, metal angle machine. We made many same machines before, we have customer of this kind of machines from such USA, Peru, Iran, South Africa as so on. This kind of machines contains several components: decoiler, feeder, servo feeder, punching machine, roll forming machine, shearing system, receiving table, electric controller, hydraulic station as so on. We can design the machine as customer’s personal requirements, especially for the hole, we can design the punching mold die for different type, here below I attached some different type angle bead products photos for you reference:

This kind of metal wall angle bead product are widely used for the home decoration, this kind of the metal angle bead can guarantee the angle of the wall are more strong. If you are interested in our machine, please feel free to let me know, our machine adopts the famous brand punching press, this can guarantee the stable of the machine working.

Our machine rollers and the mold die adopts the Cr 12 material, this is the best material, we can give you long time guarantee, and within the warranty time, any damage of the mold die or rollers, we can change new one for you free of charge.

Here I attached some of our machine photos for you reference:

steel frame CZ purlin automatic changing size forming machine
Roof/Wall Sheet Forming Machine

steel frame CZ purlin automatic changing size forming machine

C / Z purlin is widely used in modern steel structure buildings. As the purlin of the house, Z purlin has better bearing capacity

The internal supporting part of steel structure, high-strength galvanized steel plate, is precision processed and cold rolled into C and Z purlin.

Purlin can be divided into main purlin and secondary purlin.

The main purlin is connected and installed on the roof and exterior wall structural column beam, and the secondary purlin is used to connect the roof panel and exterior wall panel to the foundation structure. The primary and secondary purlin are the main structural components commonly used in modern steel structure architectural design.

C purlin automatically processed and formed by C purlin forming machine. C purlin forming machine can automatically complete the forming process of C purlin according to the given size of C purlin.

C purlin is processed by cold bending of hot coil plate, with thin wall, light weight, excellent section performance and high strength. Compared with traditional channel steel, the same strength can save 30% of materials.

For this machine, because of the normal thickness of the material, the C purlin machine can not run very fast, normally it can produce 4 or 6 meters C purlin within one minute.

But with the improvement of technology, now we can make high-speed steel frame purlin machine. The speed can reach 20 meters per minute.( without punching hole process )

We can also make this machine can automatic adjust the C purlin product sizes by adjust parameters on the PLC computer, which is very easy to operate.

Cold Saw for 2”Tube Mill
Product

Cold Saw for 2”Tube Mill

A tube mill needs a cutting saw to cut tubes. And there are computer cutting saw and cold cutting saw. Here we introduce one size of our cold saw for 2” tube mill.

1.Equipment Specification

1.1General

1.1.1type and picture: ZT-28

1.1.2Scope of application: Carbon steel, Q235 and under.

1.1.3Pipe specification:

Round: MAXØ50 mm Square:MAX35X35mm

Rectangle: less than MAX20X50mm Wall thickness: 0.6 ~ 2.5mm

Inside bead NOT removing.

1.1.4Max. line speed: 120 m/min.(Less than 25 in diameter）

1.1.5Cutting length: 1.5 ~ 99 meters.

1.1.6Length precision: ±1.5 mm (line speed fluctuating less than 2%)

1.2Electric Description

1.2.1Driving motor: servo motor 11KW/2000rpm, from PHASE, Servo controller power: 11KW, from PHASE

1.2.2Feeding motor: servo motor1.9KW/2000rpm, from PHASE . Servo controller power: 2KW from PHASE

1.2.3Blade motor: AC motor 7.5KW/1460rpm, from SIEMENS. Frequency converter power: 11KW SIEMENS

Servo controller power：11KW ,SIEMENS

1.2.4All three motor cable from Germany SIEMENS

1.2.5Length measurement:2000 pulse encoder. IP65 waterproof and dustproof from OMRON.

1.2.6Control cabinet: 1000*600*2200mm, Operating desk: 800*510*1100mm.

1.2.7Driving axis run a E-CAM curve. Float home point of saw platform. Customer can set home point according to the length of tube. Fixed back point of saw platform for section receiving.

1.2.8Saw blade automatic tool setting. The feeding axis detects the blade diameter automatically, without manual measurement.

1.2.9Support up to 6 length groups and online changing the group. Max setting length 99m.

1.2.10Support up to 24 pipe recipe. Including tube thickness, feeding distance, teeth feeding, etc. The customer just picks up recipe when changing pipe.

1.2.11Via expand the system I/O points, meet the customer requirement of sort, packing of the pipe.

1.2.12Through 4G wireless network, 24 hours of remote online diagnosis, fault query, fault repair and program update download function are realized, and unattended after-sales service is realized, so as to solve the worries for users.

1.3Mechanical Description

1.3.1Machine dimension: 4420*1380*1350mm

1.3.2Machine weight: 2250Kg (approximately).

1.3.3Blade gear box: special design for cold saw (ratio 9)

1.3.4Blade: HHS 350mm diagram, 180/200 teeth, 50mm centre hole, 4*15*80 dowel hole. Offer 1 pcs

1.3.5HSS blade has at least 20mm additional diameter for re-sharp.

1.3.6Gear rack length: 3 meters, from KH, Taiwan.

1.3.7Linear guide system: 5 meters, from HIWIN, Taiwan.

1.3.8Feeding ball screw system: 45mm diagram, from HIWIN, Taiwan.

1.3.9Clamp: 2 group with cylinder. fixture Offer 1 set

1.3.10The saw blade is equipped with wire brush device, which can be locked/removed to clean, convenient to adjust, and remove the iron scrap on the saw blade when rotating.

1.3.11The main shaft is equipped with a saw blade buffer (program protection), which can reduce the vibration of the saw blade and prolong the life of the blade.

1.3.12The device base is equipped with an entry guide roller (upper and lower roller) (with an eccentric way to adjust the height of the roller). The last set of fixtures comes with a bracket;

1.3.13Each block is equipped with adjustable cooling emulsified liquid spray pipe to flush impurities and iron chips on the washing clamps, and no need for independent water supply device; The retaining nut of the fixture has anti-loose mechanism;

1.3.14Saw cutting mode: saw blade and feed adjustable, that is, feed servo

motor speed inconsistent, saw blade speed consistent; 3 segments adjustable (ensure the steel pipe does not change, no burr)

1.3.15The measuring roller device adopts the double roller spring form

The precise moving parts are provided with an oil pump which can automatically fill the lubricating oil. The filling amount of each component is adjustable.

Tr4 roofing sheet machine,Peru popular roof sheet machine,Trapezoid roof panel making machine
Roof/Wall Sheet Forming Machine

Tr4 roof panel rolling forming machine

Tr4 roof panel rolling forming machine is use to produce a kind of popular roof panel that much popular in Peru market.

We called this kind of roof sheet Tr4. About Tr4 roof sheet, it have some different profile dimension, in general both of them have four waves, here as below for your reference, different profile drawing may have differnt machine price, you can choose according to your needed.

About the Tr4 roof panel rolling forming machine, we designed it according to your confirmed profile drawing. The machine mainly include five parts, one set 5 Tons manual decoiler, one set main roll forming machine, one set hydraulic oil pump station, one set PLC control system and one set product collect table.

Here are some important technical parameters:

Above all is our machine regular configuration, all electric part brand are famous brand, we want to provide you a high quality machine with long service life and low broken rate. If you have any special requirement, please let me know, I will make a exact machine solution according to your requirement.

CD machine, UD machine, CD profile machine, UD profile machine, CD UD profile machine, CD 60x27mm UD 28x27mm Profiles machine
Product

CD 60x27mm UD 28x27mm Profiles roll forming machine

CD 60x27mm UD 28x27mm Profiles roll forming machine is one of our main roll forming machines, normally there are 2 profiles in this system, the size of them are CD 60x27mm UD 28x27mm. This kind of CD UD machine we made many till now, most of the customer from Russian speaking countries, such as Azerbaijan, Uzbekistan as so on. We can supply different type machines for you for this 2 profile, here I attached our machine photos for you reference, please have a look. We have different speed machine from 25m per minute to 40 m per minute, we can design the machine as your personal requirements. This kind of profiles are widely used in the home decoration ceiling system.

Profile drawing and finished products:

 

Roof/Wall Sheet Forming Machine

glazed tile metal roofing sheet making machine

Antique colored steel glazed tile roofing sheet is a new type of building material, which uses colored steel plate as the base plate and is formed after special processing and special paint baking. It is rich in color, classical and elegant, which makes the finishing touch for your building. It has the advantages of light weight, high strength, good waterproof, convenient and fast installation. It can be widely used in villa roof, urban flat to slope, tourism scenic spot buildings and so on.

Preserve the shape of traditional ceramic tiles, reflecting the elegant classical beauty and traditional beauty. Substrates of various colors can be processed, and the colors of matte and bright are diversified. Light material and high strength: the unit mass is only 1 / 10 of that of ceramic tile, but it has reached the strength that ceramic tile can’t reach. It has strong wind resistance and weather resistance. The service life is up to 30 years: the product surface is treated with multiple anti-corrosion and anti rust coatings to ensure the service life of the product. Excellent waterproof performance: seamless connection on the slope, interference combination of the whole tile and complete sealing and fixing components have the waterproof performance that other building roof materials do not have. Short construction time and low cost: meet the site requirements of the construction unit, reduce the construction intensity and improve the construction efficiency, and the construction is not affected by the season.

 

 

The shape of the tile imitates the ancient glazed tile. The material is 0.3-0.6 thick colored steel plate. It has rich color and strong corrosion resistance. It integrates light weight, high strength and decoration. It reproduces the effect of the ancient tile with soft curve and obvious steps. The weight per square meter is only 5-9 kg, which is one tenth of that of the traditional sintered tile. The firm connection mode can fully bear the roof load; The unique air interlayer improves the thermal insulation performance; The waterproof groove of the tile itself has good waterproof characteristics and is very suitable for slope top buildings such as light steel structure, concrete structure and wood structure or flat to slope projects in the reconstruction of old cities.

Normally this glazed tile roofing sheet making machine can make 2-4 meter per min.

And our machine has one advantage of stacker, so that it can shown our roll forming processing is very great, you can check this picture.

 

Because of the shape of glazed tile roofing sheet, the price is more higher than the normal roofing sheet ( such as corrugated and trapezoid roofing sheet )

So if you choose this design , it can help you to be a star in your local market.