Mexico Popular KR-18 KR-24 Portable Standing Seam Roof Roll Forming Machine

Work Flow:

KR 18 Standing Seam

Dimensions: 24″ and 18″ wide by 3″ deep

Slope: 1/4:12

Panel Attachment: Concealed Fastening System; Low, High, Fix, Sliding

Gauges: 24 (standard); 22, 26 (optional)

Finishes: Smooth (standard); Embossed (optional)

Lengths: 55′ maximum is standard but longer lengths available by special request

Fasteners: The clips are available as sliding or fixed. two different clip heights are available to allow for thermal blocks.

KR 18 Standing Seam

Features and Benefits of the Standing Seam Roof Roll Forming Machine

Material Thickness 0.25-0.8mm PPGI and GI
KR 18 Standing Seam

                    

NO. of Roller Stations 18 stations
Material for Rollers 45# steel polished and coated

with chrome HRC58-62°

Material for Shaft High grade 45# steel polished(CNC lathe)
Diameter of Shaft 70mm(Solid shaft)
Frame Panel 16*290*580mm
Bottom Frame 350x6mm H steel
Motor Power 5.5 KW(shanghai motor)
Driven Type Wall Plate Chain Drive
Chain and Gear 1″, 17 teeth sprocket, 50 link chain
Speed About 15m/min

Key Features

  • Elimination of Panel Penetration: The system is designed to minimize panel penetration throughout the building envelope, except at the end laps and panel ends, which are secured using a robust compression joint.
  • Pre-Installed Sealant: Side laps arrive at the construction site pre-equipped with sealant, simplifying installation and enhancing weather resistance.
  • Factory Notching and Pre-Punched Holes: Each panel is factory-notched at both ends and includes pre-punched holes to ensure accurate alignment and quick assembly.
  • Reinforced End Laps: The 16-gauge backup plates, complete with pre-punched holes, provide added strength and maintain proper fastener spacing.
  • Versatile Clip Options: Available in both high and low clip configurations to accommodate various needs.
  • Certified Ratings: Panels meet UL® 90 and FM standards, ensuring exceptional performance and reliability.
  • Snap-Together Interlocking: Panels are engineered to interlock seamlessly by snapping together, enabling quick and secure installation.
  • KR 18 Standing Seam

Notable Benefits

  • Precise Alignment and Solid Connections: Pre-punched holes ensure fastener spacing is consistent, improving installation accuracy and providing solid connections at end laps.
  • Enhanced Weather Resistance: The pre-installed sealant in the side laps contributes to a weather-tight system, effectively sealing out the elements.
  • Flexible Installation: Panels can be installed starting from either end of the structure, offering flexibility on the job site.
  • Adaptable Insulation Compatibility: The design accommodates a wide range of insulation systems, including 1-inch thermal spacers at the purlins.
  • Lower Insurance Premiums: The system’s certified performance ratings can lead to reduced insurance costs.
  • Ease of Use: With no need for additional seaming equipment, installation is faster and more cost-effective.

This advanced panel system provides a comprehensive solution for durable, weather-resistant construction with simplified installation, making it an excellent choice for a variety of building applications.

KR 18 Standing Seam
KR 18 Standing Seam
KR 18 Standing Seam
KR 18 Standing Seam

Heavy duty Automatic CZ purlin machine User Friendly CZ Purlin Machine for Simple Operation and Maintenance

Description of  CZ Purlin Roll Forming Machine

Cangzhou Zhongtuo offers a variety of purlin and girts forming machines, designed to accommodate profiles ranging from 100mm to 400mm in both Z and C shapes. These machines provide options for cutting to length and can be configured as either punched or unpunched.

CZ purlin machine Configuration :

  1. Material thickness :1-3.5 mm
  2. C purlin : 80 – 350mm
  3. Z purlin: 120 – 350mm
  4. Material yield strength: 235/345 Mpa, Q420
  5. Sizes changing automatically
  6. C and Z purlin changed automatically
  7. Servo motor drive
  8. Separate cabinet PLC
  9. Panasonic PLC and Schneider electric part

Machine safety cover include roll forming part and punching part,it has a safety switch and cannot be opened while the machine is running.

Working flow:

Heavy duty Automatic CZ purlin machine

Uncoiling → Feeding material into machine →Leveling → punching and pre-shearing →roll forming →Products receiving table

Feeding and leveling part

There is an electric button here, which can automatically adjust the feeding width

Leveling rollers: 3 up 4 down

Roller material: Cr15

Roller diameter: 75mm

Side rollers: 2 sets (big one) shafts is also bigger and stronger one.

Feeding width adjustment: automatic by button

Make sure inputted steel sheet straight and neat and then roll forming process could be made accurate

Heavy duty Automatic CZ purlin machine

Punching and pre shearing part

Punching unit with hydraulic system;

Punching mold:Gcr12 quenched treatment

Station 1: Bottom center holes punching

Station 2: Bottom double side holes punching

Station 3: Bottom double side holes punching

Station 4: Bottom double side holes punching

Station 5: Pre-Hydraulic shearing

Heavy duty Automatic CZ purlin machine

Roller material:

Cr12 CNC processing heat treatment to

HRC: 58-60 ,finish turning

Roller stations :22 rows

Diameter of shafts:φ90/φ75 solid

Material of shafts:

40 Cr CNC processing

HRC28-32 ,finish turning and electroplate

Forming speed: max 37m/min

Voltage: 380V/50HZ/3P (as requested)

Transmission way :

Double chains + shaft end support

Servo motor power: 42 Kw

Sizes changing:  by Laptop / Electric button

C and Z purling change : By manual

Heavy duty Automatic CZ purlin machine

Hydraulic station

Heavy duty Automatic CZ purlin machine

 

 

 

Heavy duty Automatic CZ purlin machine

LG Series Automatic Light Gauge Steel Framing Machines for Fast and Precise Construction

Layout Drawing:

Light Gauge Steel Framing Machine
Light Gauge Steel Framing Machine

Light Gauge Steel Framing Machine Specification

Width(web): 89mm

Height(flange): 41mm

Lip:7-12mm The machine match with 3 sets punching die(75~96/138-159/180-200)mm

Material Thickness:0.75-1.2mm,Q235、Q345、G550, hot-rolled galvanized steel strip

Speed: 48m/min

Light Gauge Steel Framing Machine

1.decoiler

Uncoiler Type: Auto Hydraulic de-coiler
Load capacity: 3.0T
Bracing method:

 

Hand crank connecting rod type, with the center supporting outwards
Inner diameter: Motor drive, automatic feeding
Inner diameter: 480-510mm
Outer diameter: 1250mm
Light Gauge Steel Framing Machine

2.Feeding and Leveling Device

Leveling device

 

2 groups for upper and 3 groups for down.
Feeding guide shaft + guide wheel

3.hydraulic punching

Light Gauge Steel Framing Machine

4.Roll Forming System

Drive: Servo motor 7.5KW+arc bevel gear reducer (APEX, made in Taiwan)
Hydraulic station: Hydraulic station power 7.5KW+air-cooled
Fuel tank volume: 160L
Origin of parts: Solenoid valve oil Rexroth from Germany
Speed of forming: High speed 48m/min, (the actual production speed depends on the number of punched holes)
Main forming:

 

13 forming type (including one process of waist-high forming with adjustable rolls from 87 to 95 degrees).
Roller Material:

 

Gcr15,heat treat to HRC58-60 after CNC processing, and then finish turning, polishing and electroplatin
Material of main shaft : 40Cr, after CNC processing, HRC 28-32 is quenched and tempered, and then polished and electroplated
Light Gauge Steel Framing Machine

5)Hydraulic Cutting

Cutting material: Cr12 Cr12MoV Cr12(total three blades)
Hydraulic Pressure: 16Mpa
Hydraulic motor 7.5 KW
Light Gauge Steel Framing Machine

6.Safety Guard:

Safety Guard covers the whole machine to ensure worker’s safe.Each parts of safety guard is linked with lock. Safety switch (optional) is available to stop machine when safety guard is open.

Computer system

The computer system is able to read Zhongtuo’s CSV file and connect with machine directly. It can control machine auto-running and demonstrate forming status dynamically, including punching and cutting. Also, it is able to scan production data with the computer system.

Light Gauge Steel Framing Machine

Control the quantity& punching length & cutting length automatically.The Machine will be stopped while it is punching and cutting.Automatic Length measures and quantity counting (precision +- 1mm)

Light Gauge Steel Framing Machine

Automatic Special Shape C Channel Cold Forming Steel Rolling C-Shaped Purlins Forming Machine

 This machine processes coiled metal sheets into C-shaped purlins. The production line integrates key functions such as material handling racks, front punching,C-shaped purlins and C-section steel forming, and cutting. All these processes are fully automated under PLC control. The system utilizes AC frequency conversion technology to regulate speed, enabling seamless and continuous production. It is an ideal choice for the steel structure and cold-formed metal processing industries.

C-Shaped Purlins Forming Machine

The feeding frame consists of components such as an uncoiling frame, mandrel, and braking mechanism. The uncoiling frame is a welded steel plate structure. At the end of the main shaft, a square-head adjusting screw controls expansion and contraction, while radial movement of the tension pad on the mandrel secures or loosens the steel coil. The braking mechanism relies on friction between the brake band and brake wheel, with an adjustable bolt to fine-tune the unwinding speed.

Profile Drawing:

C-Shaped Purlins Forming Machine

Flow Chart:

Hydraulic decoiler – Feeding And Leveling – Pre-cutting Rolling Forming Device – Hydraulic punching&Cutting – Product support frame

Features Of C-Shaped Purlins Forming Machines

1.Decoiler

Type: Manual decoiler

Weight capacity: 5.0T

Feeding and Leveling

Entrance and guide rollers: 7 rollers (3 upper, 4 lower)

C-Shaped Purlins Forming Machine

2. Pre-Cutting 

Function: Cuts the raw material both before the roll forming process begins and at the final piece.

 3.Roll Forming System

Motor power: 18.5 KW

Forming speed: 30 m/min (without punching or cutting)

Rollers: 17 sets, made of Cr12 material

Main shaft material: 40Cr

Size adjustment: Fully automatic, controlled by a button

4. Post Punching

Operation: Punches holes on the roll-formed product

Control: PLC system manages the punching quantity and horizontal positioning

5.Hydraulic Cutting

 Type: Hydraulic

Blade material: Cr12, Cr12MoV (three blades in total)

 6.Product Support Frame

Length: 6 meters

 7.PLC Control System

Functionality: Automatically manages cutting length, punching locations, and production quantity

Features: Stops the machine during punching and cutting operations, measures length, and counts product quantities

Purlin Structures By Purlin Rolling Machine

More Pictures Of The C-Shaped Purlins Machine

C-Shaped Purlins Forming Machine
C-Shaped Purlins Forming Machine

ZTRFM Top Hat Section Cold Roll Forming Machine Omega Purlin Roll Former

High-Speed Top Hat Section Roll Forming Machine with Servo Flying Cutoff

This machine, exported to Canada, is expertly designed to manufacture steel top hat sections tailored to client specifications. By utilizing the Hat Section Cold Roll Forming Machine, profiles are created with high precision and production speeds reaching up to 15 meters per minute.

The line is controlled by an advanced PLC system, allowing operators to easily input production details such as hole distances and cutting lengths through a touchscreen interface. Once programmed, the machine, including features from the Omega Purlin Roll Former, operates automatically and halts after completing the assigned production.

Top Hat Section Cold Roll Forming Machine

Machine Advantages

Durable, Stable, and Safe

  • Durable: The machine base is constructed from high-quality H-beam steel for robust performance.
  • Stable: Powered by a 7.5KW motor, ensuring smooth and steady operation.
  • Safe: Key risk areas are marked with yellow warnings, and protective mesh covers enhance operator safety.

    Machine Specifications

    Parameter Details
    Profile Shape C Shape
    Profile Size Width 40mm, Height 50-110mm
    Material Thickness 0.8-2.0mm, G300-G550 Zinc-Alum Steel Coil
    Operation System 21-inch Touchscreen
    Control System Self-developed Controlling Software
    Punching & Cutting Molds 1 single-hole mold, 1 double-hole mold, cutting
    Accuracy ±1mm

    Profile drawing:

Fully Automated Efficiency

The Hat Section Cold Roll Forming Machine enables a single operator to manage the entire process, optimizing labor efficiency while maintaining consistent production quality.

High Precision Design

Combining mature engineering, precise assembly, and rigorous material testing, this line guarantees superior accuracy for finished products.

Enhanced Productivity

The integration of a separate punching unit and a servo flying cutting system ensures continuous high-speed production without compromising quality.

Long-Lasting and Aesthetic Design

Components such as rollers and shafts are chrome-plated for enhanced corrosion resistance and a polished appearance, making the Omega Purlin Roll Former a valuable addition to the production line.

Hat Channel Roll Forming Machine

The model, a specialized Hat Section Cold Roll Forming Machine, is designed for the production of roof trusses and purlins. With 16 roll-forming stations and a 14kW hydraulic station, it delivers a versatile and cost-effective solution for manufacturers.

This system continuously processes coil strips into specific cross-section profiles with minimal maintenance. Moreover, the Omega Purlin Roll Former can create purlin profiles and hat sections featuring customized punching slots, meeting diverse customer needs.

Applications

  • Roof trusses for construction projects.
  • Roof purlins for structural trusses.
  • Other steel components requiring precise roll forming.
  • Top Hat Section Cold Roll Forming Machine

    Top Hat Section Cold Roll Forming Machine

 

More pictures of the machine

Top Hat Section Cold Roll Forming Machine
Top Hat Section Cold Roll Forming Machine
Top Hat Section Cold Roll Forming Machine

Automatic Solar Panel Framing Machine Photovoltaic/PV Bracket Roll Former

Features and Advantages of the Photovoltaic/PV Bracket Roll Former

The Photovoltaic/PV Bracket Roll Former (strut channel roll forming line) is specifically designed to produce C-shaped brackets with pre-punched holes, widely used in photovoltaic support systems.

Photovoltaic/PV Bracket Roll Former

The Photovoltaic/PV Bracket Roll Former efficiently manufactures various rack profiles by utilizing spacers or a cassette quick-change unit, allowing for fast and easy profile adjustments. The entire production line is operable by a single worker, ensuring convenience and efficiency.

The Photovoltaic/PV Bracket Roll Former employs PLC centralized control to seamlessly manage the uncoiling, leveling, feeding, punching, roll forming, cutting, and discharging processes. Multiple product lengths and quantities can be pre-programmed for automatic production, with remote control capabilities enhancing its operational flexibility.

Advantages of the Solar Bracket Roll Forming Machine

  1. The solar bracket production line is designed to produce high-quality solar PV supports with increased efficiency.
  2. Features a user-friendly PLC control system for automated operation.
  3. Equipped with Gcr15 rollers treated through a quenching process, achieving a hardness of HRC 60-65.
  4. Incorporates a tracking cutting system with Cr12 cutting blades.

    Photovoltaic/PV Bracket Roll Former

Flow Chart:

Uncoiler —– leveling —– Punching —- Roll Forming —- Cutting —- Exit Rack

Photovoltaic/PV Bracket Roll Former

The Solar Bracket Roll Forming Machine Profile Drawing:

Photovoltaic/PV Bracket Roll Former
Photovoltaic/PV Bracket Roll Former
Photovoltaic/PV Bracket Roll Former

The Technical Specifications Of the the Solar Bracket Roll Forming Machine:

Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 0.5-2 mm
15 holes punching mold
Speeds: 45 times /min, 8-10 m/min
Include punching mold: mold material SKD-11
 

 

 

 

Roll forming machine

Guiding device Placed on the machine by seller
Rolling shaft material 40 Cr with tempering treatment
Shaft diameter 80 mm
Roller material Gcr15, some are Cr12 HRC 56-58
Rolling station 18 stations
Work speed 45 times /min, 8-10 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Cast iron mold frame (very strong frame)
Bearing Chinese famous brand Harbin Famous brand of Harbin
Work power 5.5kw*2, 7.5kw*2
Transmission Gear box transmission With cover
Safety cover available

More detailed pictures of the machine

Feeding table

1.Function:Put the sheet into the machine

2.Benefits:Can ensure the sheet smooth and flat

3.Hand knife:Can save material

Photovoltaic/PV Bracket Roll Former

Chrome treated shaft and wheel

The Chrome-treated shaft and wheel for our roll forming machine ensure exceptional durability and smooth operation. The chrome coating enhances resistance to wear and corrosion, prolonging the machine’s lifespan and maintaining consistent performance.

Photovoltaic/PV Bracket Roll Former
Photovoltaic/PV Bracket Roll Former
Photovoltaic/PV Bracket Roll Former

Customizable Versatile Wall & Soffit Panel Roll Forming Machine Soffit Roll Former

Features of the Wall / Soffit Panel Roofing Machine  

This equipment is designed for producing 1″ wall and soffit panels, offering versatility for various commercial application.

Frame Construction

The machine frame is constructed from structural steel and welded into a robust, rigid structure. It is precision-machined to ensure a perfectly flat surface for assembling the forming stations. Adjustable leveling feet are included, allowing the machine to be set precisely level during installation.

Forming Stations

All forming rolls that come into contact with the painted surface of the conductor pipe are coated with hard chrome. This coating ensures extended roll durability and maintains the pristine finish of the pipe.

Superior Drive System

Every station on the machine, both top and bottom, is equipped with drive mechanisms. These stations are spring-loaded, ensuring consistent material tension and minimizing the need for manual adjustments. This spring design makes the machine exceptionally versatile, allowing it to handle a variety of materials seamlessly.

Wall / Soffit Panel Roofing Machine

Wall / Soffit Panel Roofing Machine Overview  

– Creates panels with 11″, 12″, or 16″ coverage widths.

– Can perforate steel materials up to 24 gauge.

– Utilizes a patented independent drive mechanism for enhanced performance.

– Equipped with free-spinning rollers crafted from 304 stainless steel.

– Built on a robust 2″ tubular steel frame for durability.

– Enables quick transitions between panel sizes for efficient operation.

Profile drawing:

Wall / Soffit Panel Roofing Machine
Wall / Soffit Panel Roofing Machine
Wall / Soffit Panel Roofing Machine

Wall / Soffit Panel Roofing Machine Specifications  

– Dimensions: Length: 120″, Height: 25″, Width: 44″

– Weight: 2,800 lbs.

– Production Speed: Up to 60 feet per minute.

– Motor Power: 5 HP, 220V AC, single-phase electric motor.

– Shearing Mechanism: Hydraulic.

– Coil Width Requirements:

– 15″ for 11″ panels.

– 16″ for 12″ panels.

– 20″ for 16″ panels.

– Compatible Materials:

– Steel up to 22 gauge.

– Aluminum up to 0.032″ thickness.

– Copper up to 20 ounces.

Wall / Soffit Panel Roofing Machine Standard Features  

– Fabricates panels in 11″, 12″, and 16″ widths.

– Includes tooling made from 304 stainless steel for precision.

– Comes with a stiffening rib assembly for added panel strength.

– 4,000 lb capacity expandable decoiler with brake and stand.

– Equipped with a limit switch measuring device for accuracy.

– Operated via handheld remote controls.

– Industrial-grade hydraulic system for reliability.

– Features a hydraulic shear with notching for simplified assembly.

– Powered by a 220V electric motor.

Wall / Soffit Panel Roofing Machine Optional Upgrades  

– Perforation Unit: Adds the ability to perforate panels.

– Gasoline Engine: For portable, off-grid operations.

– Vinyl Cover: Provides protection during transportation or storage.

– Run-Out Stands: Adjustable height stands available in 50′ lengths.

– Digital Batch Controller: Ensures precise batch processing.

– Dual Power System: Supports multiple power sources.

– Over-the-Top Decoiler Mounting System: For space-saving operation.

– Trailer Configuration: Contact for details on mobile setup options.

The Technical Specifications Of The Soffit Panel Machine:

NO Name Specifications
1 Raw material Aluminum, PPGI
2 Raw material thickness 0.3-0.5mm(22-26 gauge)
3 Decoiler 5T Hydraulic decoiler(Different capacity for option,manual one for option)
4 Roller station 22 stations
5 Roller material 45# steel with quenched treatment
6 Shaft diameter 70mm
7 Work speed 0-30m/min
8 Transmission by single chain transmission
9 Motor power 7.5kw motor
10 Machine frame 350# H steel welded
11 Cutting type Hydraulic fly cutting
12 Hydraulic power 5.5kw
14 Cutting blade material GB-Cr12
15 Hydraulic motor power 5.5KW
16 Control system PLC
17 Brand PLC:Delta/Siemens/Mitsubishi

Touch screen:Delta/Siemens/Mitsubishi

Encoder:Omron

Wall / Soffit Panel Roofing Machine
Wall / Soffit Panel Roofing Machine

Different Designs of Gutter Forming Machines Made to Australia Market, Flat, high precision, tolerance within 1mm.

Applications of Gutter Roll Forming Machine:

Our goal is to deliver top-notch custom gutter machines and tools tailored for professional installation, offering high-quality products at competitive rates. This includes K-STYLE and Half-Round gutter forming machines designed for both residential and commercial applications, enhanced by our patented design technology.

Half-Round gutters are installed along roof edges to channel rainwater away from the home and its foundation. Typically, a gutter system comprises sections of gutters, drop outlets, and downspouts. These systems can be crafted from various materials such as aluminum, copper, galvanized steel, galvalume, copper penny aluminum, weathered zinc, freedom gray copper, lead-coated copper, designer copper aluminum, paint grip steel, and copper plus.

We provide a broad range of gutter machines to meet diverse requirements, including K-style, Half-round, and Box profiles. Our machines cater to both residential and commercial sectors. Additionally, we offer custom gutter machines designed to meet your specifications, whether based on gutter samples or detailed drawings.

Let me know if you’d like further adjustments!

Profile Drawing:

Half Gutter Machine

Product Display:

Half Gutter Machine

Technique parameters of the Gutter Roll Forming Machine processing line

Suitable material: Colored armor plate

Thickness of the plate: 0.3-0.8mm

Input width of the plate: Both decks is 1000mm

Productivity: 12m/min

Roller steps: 11 rows

Roller material: 45# steel

Diameter of active shaft: 70mm

Wall thickness of the main forming machine: 12mm steel plate (final design depends on your final profile

Main forming machine body: 300mmH steel

Transmission chain is25.4mm, Reducer is 5.5kw Xingxing Cycloid which works stably and no noise.

Cutting hydraulic system adapts CDF- 10 gear pump, the motor power is 4kw, no noise, work stably,PLC control system, easy to operate, high precision and work stably.

Dimensions of major structure: 3800mm*600mm*1500mm

Components of Gutter Roll Forming Machine Line:

No. Name Unit Qty

Decoiler set 1

Main machine for roll forming set 1

Control system set 1

Hydraulic system set 1

Post cut set 1

Output table set 2

Working Flow:

Half Gutter Machine

Half Gutter Machine Specification And Parameter:

 Half Round Gutter Roll Forming Machine

 Types   Model
 Working Speed 15 –30m/min
 Total power 5.5 – 11kw
Hydraulic station pressure 18-25Mpa
 Max Dimension (LxWxH) 12×1.4×1.5m
 Weight of machine 10 – 16 tons
 Material width 200-500mm
 Material thickness 0.5 – 1.2mm (G550-G300)
Suitable material Colored/ Stainless/Galvanized Steel, Aluminum sheet
 Roller station 16 – 25
 Transmission system Hydraulic motor
 Cutting system A non-stop flying cut , Hydraulic cylinder
Package system(option) full automatically stacking system
 Control system PLC and servo motor control, human-machine interface, protection warning net, alarm light
Half Gutter Machine
Half Gutter Machine

Versatile the Unistrut Channel Roll Forming Machine U Channel Roll Former In the USA

What is a Unistrut Channel Roll Forming Machine?

The Unistrut channel roll forming machine is an essential tool in contemporary construction and manufacturing, revolutionizing the production of Unistrut channels. This advanced machinery, characterized by its precision engineering and adaptability, facilitates the creation of robust structures and efficient installations. Let’s explore this innovative technology in greater detail.

Unistrut-Channels

What is a Unistrut Channel?

A Unistrut channel, also referred to as a metal framing channel or strut channel, is a versatile and standardized component used extensively in construction and various industrial applications. It consists of a continuous, slotted metal channel, typically fabricated from galvanized steel or aluminum, featuring regularly spaced holes or slots along its length. Common sizes include 41×41 mm, 41×21 mm, and 41×61 mm, with custom shapes available upon request.

The design of the Unistrut channel features a squared-off “U” shape with inward-facing flanges and a flat base, providing structural rigidity while allowing for easy integration into diverse projects. Its key attributes include:

Versatility: Available in multiple sizes, lengths, and configurations, Unistrut channels can accommodate varying load capacities and project requirements.
Modularity: The slotted design facilitates the attachment of accessories and fittings such as bolts, nuts, brackets, and clamps at any point along the channel’s length, enabling customization and flexibility during installation.
Support and Stability: Unistrut channels serve as a sturdy framework for supporting electrical, mechanical, plumbing, and HVAC systems. They provide a reliable base for mounting heavy equipment, pipes, conduits, and cable trays within buildings and industrial facilities.
Adaptability: Beyond construction, Unistrut channels find applications in industries like automotive, aerospace, and manufacturing, where their adaptability allows for the creation of specialized support structures and assemblies.

Unistrut Channel Roll Forming Machine

Main Components of a Unistrut Channel Roll Forming Machine

A Unistrut channel roll forming machine is a sophisticated piece of equipment designed to manufacture Unistrut channels with precision and efficiency. It comprises several critical components that work together seamlessly:

Decoiler: The decoiler serves as the starting point, holding the coil of raw material—typically steel or aluminum strips—and feeding it into the machine at a controlled rate to ensure a steady supply for continuous production.
Straightening Unit: This unit straightens and aligns the incoming material, ensuring uniformity and accuracy before it enters the forming section. It removes any bends or twists in the metal strips, guaranteeing consistent quality.
Punching Unit: The punching unit is crucial for creating the slotted holes that are a defining feature of Unistrut channels. This process often involves a servo feeder to precisely control the positioning of the holes.
Roll Forming Stations: The heart of the machine, these stations house sets of rollers or forming dies that gradually shape the flat metal strip into the desired profile. Each station performs specific bending, shaping, and cutting operations, with the number and configuration of stations varying based on the channel design.

Unistrut Channel Roll Forming Machine

Cutting Mechanism: A synchronized cutting unit precisely cuts the continuous profile into individual lengths according to specified measurements. Some machines use flying cutoff mechanisms for non-stop, high-speed cutting.
Control System: Modern Unistrut channel roll forming machines are equipped with advanced control systems, often computer-controlled or PLC (Programmable Logic Controller) based. These systems manage and regulate the machine’s operations, controlling parameters such as speed, length, and precision. They also enable quick adjustments for different channel specifications.
Tooling and Changeover Mechanism: Tooling components, including rollers, dies, and cutting blades, are easily replaceable to accommodate various channel designs. Quick-change mechanisms streamline setup and changeovers between different profiles, enhancing productivity.

By integrating these components, the Unistrut channel roll forming machine transforms raw metal strips into precisely formed Unistrut channels with consistent quality and dimensions. The synergy of these elements ensures high-speed production while maintaining accuracy and reliability, making it an indispensable asset in modern construction and manufacturing.

More Pictures of Machine:

Unistrut Channel Roll Forming Machine
Unistrut Channel Roll Forming Machine

Cost-Effective and Durable Trapezoidal sheet T7 & Trapezoidal sheet metal T18E Roof roll forming Machine in the Polish Market

Trapezoidal sheet T7 Product trapezoid roof roll form machine

The T7 box profile metal sheet can be applied as a façade and a soffit panel. It is a robust, economical material.

Profile height:6,7 mm

Feed-stock width:1250 mm

Usable width:1185 mm

Total width:1220 mm

Maximum recommended sheet length:5000 mm

Minimum sheet length:500 mm

T7 product trapezoid roof panel

Trapezoidal sheet metal T18E trapezoid roof roll form machine

T18E

Economical Roofing Trapezoidal Machine

The T18E trapezoidal sheet stands out as one of the most budget-friendly roofing options available. Its extended coverage area translates to significant savings, reducing material costs by up to 7%. This makes the T18E an excellent investment for any roofing project.

High Strength at a Competitive trapezoidal machine,

With the T18E, you benefit from robust construction without compromising on cost. The increased coverage area, combined with the option to order custom-sized sheets, can lead to material cost savings of up to 15%. This balance of strength and affordability makes it a top choice for those seeking value.

trapezoid roof roll form machine

Enhanced Water Management

The T18E features a capillary groove designed to efficiently drain water that condenses at the sheet joints. This innovative design not only enhances water management but also adds structural rigidity to the sheet, contributing to its durability and resistance to corrosion.

Anti-Condensation Protection

An additional layer of anti-condensation felt is included to absorb moisture and prevent the formation of condensation. This feature ensures a dry and stable environment beneath the roofing, further extending the lifespan of the T18E trapezoidal sheet.

By combining cost efficiency, high strength, and advanced water management, the T18E trapezoidal sheet offers a comprehensive solution for durable and reliable roofing. Whether you’re working on a residential or commercial project, the T18E provides exceptional performance and value trapezoidal machine.

Data Dimensions
Coverage width 1138mm
Overall width 1185mm
Profile height 17.6mm
Maximum length 7400mm
Minimum length 500mm

 MORE PICTURES OF THE MACHINE: