Feature of Australian Shutter Door Roll Forming Machine
Australian steel roller doors are designed for easy installation, quiet operation, and manual lifting. They come in attractive colors with a sleek, horizontally embossed finish. Roll Doors Australia products are known for their enhanced durability and straightforward installation process, which speeds up construction and shortens project timelines. Made from stainless steel, these rolling shutters not only create an appealing aesthetic but also ensure effective ventilation. Additionally, they offer robust security, providing strong isolation and anti-theft protection.
Roller Material: 45# steel with hard chrome plating on the surface.
Shaft Material: Tempered 45# steel.
Shaft Diameter: φ70mm.
Roller Count: 24 rollers.
Design: Separate molding ensures a precise, attractive profile.
Main Power: 11 kW (cycloidal planetary gear speed reducer).
Advantages of Our Australian-Style Roller Shutter Garage Door Roll Forming Machine:
– Separate molding roll forming ensures each wave has a smooth finish without surface scratches.
– Pre-shearing includes 4 additional roller stations for edge trimming, resulting in a neater lock edge.
– Waste coil collector and slitter allow the machine to accommodate wider coils if needed.
– Equipped with two-pillar pole shearing, providing both strength and an attractive design.
Differences from Traditional Roll-Up Doors:
– The Australian-style door panel is a single, continuous piece, unlike traditional models where multiple sections are connected in series.
– A unique spring system keeps the door balanced in any position, enhancing stability and ease of use.
– Muffler belts on both sides of the door panel ensure quiet, smooth operation.
– We provide online exhibition options, allowing customers to explore our products and gain a broader understanding of our offerings conveniently. ZTRFM Machinery guarantees high-quality, functional profiles.
Profile drawing:
Finished Product Pictures：
Application pictures of rolling shutter door structures：
Flow Chart:
Why Choose us：
– Over a decade of experience in manufacturing high-quality equipment for cold-formed steel structures.
– Competitive pricing paired with exceptional quality.
– One-year warranty at no additional cost.
– Prompt after-sales support to address any concerns.
– Customization options available based on client specifications.
– Designed for ease of operation and maintenance.
The Technical Specifications Of AustralianRolling Shutter Door Machine：
Check out more detailed features for further information.
Series
Details
Parameter
Product sheet
Raw material
PPGI & GI
Material thickness
0.6-0.8mm
Sheet cutting length
Adjustable
Decoiler
Work type: Passive type, Expand and shrink manually
Structure：Steel channel welded for the basic frame
Usage：To support the coil and make the uncoiling, need the forklift or overhead crane to carry the coil on decoiler
Loading capacity: 5 tons, Coil width: 1250mm
Inner diameter: 450-550mm (manual adjustment)
Manual brake system, with big hand driving wheel, easy to operate
Rolling shaft
Shaft material:45# STEEL
Shaft type: solid shaft
Shaft diameter: 70 mm
Roll forming machine
Tempering treatment to prevent deformed and improve hardness
Roller
45# steel
0.03mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
Application Of Glazed Tile Roof Sheet Roll Forming Machine
The glazed tile roof sheet roll forming machine is an impressive piece of equipment known for its high precision and rapid operation. It efficiently converts raw materials into attractive glazed tile roof sheets in no time.
With its rollers synchronized perfectly with the conveyor system, materials pass through smoothly, gradually taking shape and form. This machine not only minimizes labor requirements but also ensures consistently high-quality roof sheets.
In addition, the machine is easy to adjust and maintain, making it a popular choice among roofing product manufacturers.
The Drawing Profile:
Finished product picture:
Glazed Tile Roof Sheet Roll Forming Machine Working Flow:
The Main Technical Parameter Of Glazed Tile Roof Sheet Roll Forming Machine：
Glazed Tile Roof Sheet Roll Forming Machine
Series
Details
Parameter
Comment
Material
Raw material
Steel
Customer confirmed
Material thickness
0.4-0.6 mm
Decoiler
Structure
Manual passive type
The standard one to match the production line
Single head type
Loading capacity
1.5 Tons
Coil inner diameter
450-550 mm
Roll forming machine
Guiding device
Placed on the machine by seller
Rolling shaft material
45# STEEL with tempering
Shaft diameter
50 mm
Roller material
GB-Cr12
Rolling station
21+1 stations
Work speed
About 7-9m/min
Machine structure
Vertical memorial arch frame
Machine basic frame
Steel plate welded
Bearing
Roller bearing
Famous brand of Harbin
Total Power
21.55KW
Transmission
By gear
With cover
Safety cover
available
Appearance
Good appearance with no burrs in steel body nor traces of rust or defects in painting.
Good electrical and hydraulic cable organization Car painting make the machine more glossy
We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.
PLC control system
1.Operation: screen+ button
2.MITSUBISH, Frequency
Hydraulic station
Famous Chinese brand
More pictures of the machine：
1、Pre-cutting Device:
For pre-cutting the sheet.
2、Guiding device: Adopting guiding bar and sliding block to control the width andposition of the steel sheet. The sheet is guided in the correct position and runs to the roll forming equipment.
3、Roll Forming System:
1)Machine frame: welding structure with blasting treatment .
2)The roller is made by high quality no.45 steel with hard chrome-painted .
4) Servo motor driven, back/forward roller driven by chain, part of upper/lower rollers driven by gear.
5) Adjust the screw bar manually to adjust the distance between upper/lower rollers for different thickness of sheet.
4、Punching die and Cutting Device:
1)The cutting blade material is Cr12 with quenched treatment, there is no material wasted.
2) The power of cutting is provided by Hydraulic station.
3) There’re two punching depth of the tile profile, 20mm and 26mm, while changing the gaskets, it is require that lower die can be easilreplaced by the cylinder lifting.
The ZTRFM 1.75” Snap-Lock profile is a standing seam panel featuring a standard snap-lock connection. This profile is a concealed fastener system, where roll-formed male and female legs interlock: the female leg snaps securely over the male leg, which is affixed to the roof deck using hidden clips and fasteners. One of the advantages of the snap-lock profile is that it does not require any manual or mechanical seaming during installation.
Panel Width
For the 1.75” Snap-Lock profile, our engineering design specifies a panel width of 16” for aluminum panels and 18” for steel panels. The profile requires approximately 6-1/8” of the metal coil or sheet to form the seams and edges. To estimate the total coil needed to manufacture panels in the SMI 1.75” SL profile, multiply the roof’s square footage by 1.34, providing an accurate material requirement.
Seam Height
As the name suggests, the seam height is approximately 1.75 inches.
Slope Minimum & Requirements
The SMI 1.75” Snap lock profile can be installed on roof slopes down to a 2/12 pitch, which is the absolute minimum and is dependent on the application.
Key features of standing seam metal roofing machine may include:
Rollers:These are precision-engineered to create the specific snap lock profile accurately and consistently.
Feeding Device:The machine typically includes a decoiler to hold the metal coil, a leveling system to ensure flatness, and a feeding mechanism to advance the material through the rollers.
Hydraulic Cutting Device:A snap lock roll forming machine may have a flying cutoff or stationary shear to cut the formed profile into the desired lengths.
PLCControl System: Modern roll forming machines are often equipped with computerized control systems for precise adjustment of roller positions and machine parameters.
Tooling: The machine may require different sets of tooling (rolls) to produce various snap lock profiles.
ZTRFM 1.75’’Snap-Lock-Line Drawing:
The technical specifications of the standing seam prolok/pro-lock metal roofing machine：
em
Name
Specifications
1
Raw material
Galvanized steel and Pre-painted steel
2
Raw material thickness
0.3-0.5mm
3
Decoiler
5T Hydraulic decoiler(Different capacity for option,manual one for option)
Description of the Roller Shutter Slat roll forming machine
The Cangzhou Zhongtuo Roller Shutter Slat Roll Forming Machine is engineered to produce a wide range of roller shutter slats, including PU slats (fire curtains) and Venetian blinds, suitable for a variety of applications such as garage doors, commercial shutters, fire doors, industrial facilities, public offices, kiosks, pavilions, and windows. This machine can process materials such as galvanized steel, stainless steel (304 and 316), and aluminum, with thicknesses ranging from Gauge 16 to Gauge 24 (commonly used in the U.S.) or 0.6mm to 1.5mm for international standards.
The machine is capable of producing popular profiles such as flat slats, curved slats, perforated slats, 55, 77, and 90 foam slats, and Venetian blinds in C50, C80, and Z90 sizes.
Cangzhou Zhongtuo offers customized roller shutter slat roll forming machines tailored to meet high-precision demands, ensuring smooth, burr-free surfaces and accurate punching. For micro-perforated slats, we can achieve hole spacing tolerances as tight as 0.3mm using a servo feeder system. Additionally, our machines can manufacture various accessories, including octagonal tubes, slat door rails, guide channels, and different types of bottom bars (I, T, and L shapes). Regardless of the line you choose, ZTRFM Machinery guarantees the production of high-quality, reliable profiles.
Profile drawing:
Application pictures of rolling shutter door structures：
Flow chart:
Case A and Case B feature Description:
Both Case A and Case B are equipped with advanced IPC and PLC control cabinets, featuring 20GB of memory and software capable of programming and managing a full batch of standard jobs. This state-of-the-art control system is currently being rolled out across all Linbay roll forming machines.
In Case A, the system is fine-tuned for the production of foam shutter slats, ensuring seamless operation with a processing speed of around 10m/min.
Case B, on the other hand, is specifically designed for double-row shutter slats, enabling the machine to produce two profiles simultaneously. It incorporates three types of center punches and two variations of end lock holes, as well as micro-perforation capabilities, operating at a speed of 8m/min.
The Technical Specifications Of Rolling Shutter Door Machine：
These slats are later assembled to create the complete door. Now let me introduce more details about our Saudi type Australia rolling shutter door machine.
Part 1: Manual Decoiler
Decoiler
A. Work type: passive
B. Structure: Steel channel welded for the basic frame
C. Usage: To support the coil and make the uncoiling
D. Brake system: manual
E.Max coil width: 300 mm
F.Inner diameter: 450-550mm(manual adjustment)
G.max capacity: 3 tons
Part 2: Main roll former
Roll forming machine
Feeding device
Feeding width is adjustable with hand wheel
One set roller to carry and feed the sheet at the beginning
Rolling shaft
Shaft material:45# STEEL
Shaft diameter: 60 mm
Tempering treatment to prevent deformed and improve hardness
Roller
Gcr15, heat treatment and quenched HRC58-62°
Rolling station
27 rolling stations
Work speed
5-12 m/min
Machine structure
Cast iron structure
Machine basic frame
Square pipe welded with panel cover
Work power
18.5 kw
Rolling spacer
Anti rusty treatment
Transmission
By gear box
Part 3: PLC control system
Control system
Frequency brand
Delta (original)
PLC brand
Delta (original)
Frequency brand
Delta (original)
Screen type
Touch screen, also have buttons on the panel
Screen language
English/Chinese
Low pressure electric part
Schneider brand
Encode
Omron brand
Part 4: Cutting system
Cutting system
Work type
Fly saw cutting
Driving method
Non stop cutting, servo motor 1.2 KW
Motor power
5.5 kw
Cutter material
Cr12 with heat treatment
Cutting length tolerance
±1mm/3m
Cutting feature
Without deformation
Part 5: Product table
Product table
Length
3 meters
Width
0.8 meter
Material
Square pipe welded, with 8pieces passive rollers on the stable
Aluminum PU Shutter or Window Rolling Shutter rolling forming machine
The Aluminum PU Shutter or Window Rolling Shutter Roll Forming Machine is designed to automatically produce PU rolling shutters in large quantities. Thermal insulation shutter doors are specifically engineered for enhanced functionality, with one of their key features being superior thermal insulation. These doors are constructed using aluminum alloy or galvanized steel panels, with an environmentally friendly polyurethane foam filling within the profiles. This foam filling significantly reduces noise, increases the bending strength of the profiles, and provides excellent insulation properties.
Such thermal insulation shutter doors are ideal for various applications, including residential buildings, hotels, villas, banks, office buildings, and industrial zones.
Here are some drawing profiles for your reference:
PU Rolling Shutter rolling forming machine:
Basic information of PU rolling shutter door machine:
1.Rolled strip thickness: 0.28mm -0.35 mm
2 .Rolled steel strip material: aluminum plate
3 .Production speed: 8–5 meters
4.Straightness error of rolled work piece≤±1.5mm/1500 mm
5.Angle error of rolled work piece≤±1.5mm/1000 mm
6 .The fixed length error of the rolled work piece is 10m±1.5mm
PU rolling shutter door machine working flow:
Molding equipment production process
Loading (load the steel coil into the inner supporting opener to hold it tightly)——Incoming plate calibration (through the feeding guide platform to correctly guide the steel plate into the forming host) —Roll forming——After forming, cut off the finished product supporting material out of the board
Basic elements of PU rolling shutter door machine:
Part 1
3 Ton manual Uncoiler
1 set
Hydraulic one optional
Part 2
Forming Machine
1 set
7.5kw
Part 3
Insulation oven device
1 set
Gear transmission
Part 4
Foaming machine
1 set
Delta brand
Part 5
Hydraulic punching
1 set
Online punching for profile A
Part 6
Flying saw cutting device
1 set
Manual/3m length
Part 7
Electric cabinet control system
1 set
Part 8
Discharge table
1 set
More details of the PU rolling shutter door machine:
Aluminum PU Shutter or Window Rolling Shutter Usage:
For more information, please contact us at any time.
– Originating from EU standards, the machine frame is constructed as a single unit through comprehensive welding and annealing processes.
Hydraulic System
– Features a reliable integrated hydraulic system from Germany’s Rexroth, minimizing issues related to hydraulic fluid leakage.
Shearing Quality
– The hydraulic swing beam shearing machine employs an upper blade that swings to achieve a smaller shearing angle, reducing distortion and enhancing cut quality.
Precision Backgauge
– The back gauge is adjusted using a high-precision ball screw driven by the E21S controller, with a frequency converter preventing horizontal swinging for improved positioning accuracy.
User-Friendly Features
– A light aligning device facilitates manual operation; the pressure cylinder includes a built-in spring mechanism and a special gasket to prevent imprints on softer materials.
Durable Construction
– Made from high-quality alloy tool steel, the machine meets demands for impact loads and high wear resistance.
Ergonomic Design
– The cantilever design emphasizes man-machine engineering, featuring an easy-to-use NC operation interface that enhances precision and comfort.
Worktable Design
– Utilizes rolling steel balls to minimize friction and protect the workpiece surface, along with protective devices that comply with safety standards to ensure operator safety.
Material Supporter
– The front material supporter includes perpendicularity and positioning regulators, ensuring cutting accuracy while remaining practical and efficient to operate.
Blade Clearance Adjustment
– Equipped with a rapid adjustment mechanism for blade clearance, allowing for simple, stepless manual operation.
– The machine features a robust rack structure made with strong welding techniques.
– Two cylinders are positioned on the left side, along with adjacent columns, critical for the cutting process.
Knife Repair Beam
– Located on the working table, this beam holds and guides the cutting tool for precise cuts.
– Allows minor adjustments to the bottom beam for customized cutting needs.
Sheet Movement Facilitation
– Small balls on the table enable smooth gliding of sheets, reducing friction and enhancing cutting efficiency.
Operation Process
– The user places the sheet on the working table and activates the cutting tool.
– The knife repair beam is set in motion, guided by the cylinders and rack structure.
– As the beam moves, the cutting tool slices through the sheet, delivering clean and accurate cuts.
2.Blade Top Beam
The machine’s steel plate is welded, ensuring high rigidity. The left and right cylinders operate with an eccentric sleeve as the pivot point. This configuration allows the accumulator stroke to create a vertical curve, enabling the beam to swing repeatedly and effectively shear the plate.
3.Plate-Pressed Device
The Swing Beam Shearing Machine features multiple platen cylinders mounted on the front support plate of the frame. When the press cylinder is filled with oil, the press head overcomes spring tension to press down tightly on the plate. After the shearing process, the head returns to its original position due to the spring’s force. The machine increases the pressure on the plate as the thickness of the material increases.
4.Front and Back Gauge
The front gauge is located on the workbench surface, with a ruler indicating the measurement value. Users can adjust the moving slide pillow for precise positioning, making it particularly convenient for cutting thin plates.
The rear gauge is positioned on the top blade beam and moves vertically with it. A 0.55 kW motor powers the adjustment of the back gauge, utilizing reduced gear speed and rod drive. By pressing the adjustment buttons “+” or “-” on the swing beam shear machine, users can move the rear gauge forward or backward as needed.
The hydraulic pendulum shearing machine features parallel oil cylinders, ensuring synchronized operation during cutting and maintaining a consistent shearing angle.
The knife holder stroke can be adjusted continuously, while the electric back gauge allows for manual fine-tuning. Both the back gauge size and cut count are displayed digitally.
Machine Features:
1) Constructed with fully welded steel, offering exceptional strength and rigidity.
2) Front-controlled back gauge with rapid power adjustment and manual fine-tuning, complete with a counter display.
3) Quick-adjust mechanism for blade clearance.
4) Reliable protective barrier.
5) Equipped with a counter.
The Technical Specifications Of TheShearing Machine Roll Forming Machine :
This pipe lock product features a one-piece precision cast steel construction, effectively eliminating cylinder deformation due to welding, which ensures high accuracy. The piston movement and die operation are powered by a hydraulic source, allowing for smooth motion and rapid retraction without spring issues that could hinder mold opening and locking. Additionally, the front-and-rear cylinder locking design facilitates easy attachment of various shaped elbows.
The hydraulic system comprises a motor, oil pump, solenoid valve, relief valve, and valve block, featuring a dual hydraulic circuit for both forward and backward movement. A hydraulic control check valve is included to enable quicker retraction, enhancing speed, reducing noise, and regulating system pressure.
A double relief valve system is implemented, where the high-pressure relief valve activates during pressure pipe use to maintain elevated pressure, thereby increasing the pressure resistance of the extruded product. Meanwhile, the low-pressure relief valve engages when the mold opens, preventing excessive pressure on the oil seal to extend its lifespan.
The mold base incorporates a dual bevel design to ensure even distribution of buckle pressure, promoting consistent force during crimping and maintaining uniform spacing of buckle lines without distortion.
To guarantee mechanical precision and durability of the tube press, high-quality alloy steel and a specialized heat treatment process are employed for the locking mechanism assembly. The longevity of the pipe press is a result of careful material selection, effective heat treatment, precise machining, and thoughtful assembly and design..
Here are some common types of lock pipe machines:
Good price good quality round downspout round pipe roll forming machine picture:
Downspout final product show:
The Technical Specifications Of Metal Downspout Pipe Roll Forming Machine :
Downspout Pipe Roll Forming Machine
1.Formed Material
GI
Thickness:0.4 to 1.2 mm (standard)
2.Decoiler
3 Tons decoiler
3 Tons Manual decoiler(will give you as free）
3.Main body
Shaft diameter
120mm
leveling rollers
15
Material of rollers
Gcr15
Machine body frame
400 H steel
Drive
Gear and chains transmission
Dimension(L*W*H)
15000*1800*1600(customize)
Weight
5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
7.5KW*2 sets,Siemens brand
Hydraulic system power
15 KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed
25 m/min
The speed depends on the shape of the tile and the thickness of the material.
Advantages of the Downspout Water Gutter Pipe Making Machine
The downpipe forming machine is designed to produce precise and well-sealed roof drain pipes, also known as leaders, which transport rainwater from gutters.
One significant advantage of metal downpipes, particularly those made from galvanized steel, is their resistance to thermal expansion and contraction, making them reliable even with sudden temperature fluctuations. Steel also offers excellent longevity and is recyclable, enhancing its lifetime value.
Our downpipe forming machines are tailored to meet the specific needs of our customers, including custom specifications and material choices. Before delivery, each machine is installed and thoroughly tested to ensure optimal performance. Once the customer receives the machine, they can begin production immediately by connecting the necessary wires and tubes. We provide instructional materials, including random operation guides and corresponding videos for reference. If required, our technicians can visit the customer’s facility for guidance and training.
Furthermore, the downpipe roll forming machine can work in conjunction with an elber machine, which allows flat pipes to be curved according to construction specifications.
Control System
The downspout forming machine adopts a PLC control system, AC frequency conversion speed-adjust technology, therefore it can automatically cut to length. This is the original color steel downpipe roll forming machine in China with carious freedom intellectual property and national patent.The most standard size is 134*93mm and 153*106mm, and the suitable coil thickness and strength range is 0.5-0.6mm, 235-345Mpa for reference.
Profile Drawing:
Rectangle Downspout:
Round Downspout:
Downspout Water Gutter Pipe MakingRoll Forming Machine Working Flow:
Machine Overview
The ZTRFMdownspout pipe roll forming machine is ideal for companies specializing in rainwater goods systems.
It can handle material thicknesses ranging from 0.4mm to 0.8mm, 0.8mm to 1.5mm, or other specifications as requested. Compatible materials include aluminum, galvanized steel, painted steel, Galvalume, stainless steel, and copper.
We offer various machines, including:
– Square Pipe Roll Forming Machine (for rectangular downspouts)
– Round Pipe Roll Forming Machine (for round corrugated downspouts)
– A dedicated Elbow Machine for fittings.
The size of the machined product is customizable based on your profile drawings.
Our gutter roll forming machines have been successfully exported to several countries, including Russia, Australia, the Philippines, Vietnam, and Mexico, with a notable focus on Australia.
In addition to downspouts, we can manufacture other machines within the rainwater goods system, such as separate elbow machines.
We provide tailored solutions based on customer drawings, tolerances, and budgets, ensuring professional one-on-one service to meet your specific needs.
Regardless of the machine line you select, ZhongtuoMachinery guarantees high-quality production, delivering perfectly functional profiles.
The Technical Specifications Of Metal Downspout Pipe Roll Forming Machine :
Metal Downspout Pipe Roll Forming Machine
1.Formed Material
PPGI,GI,AI,GL
Thickness:0.4-0.8mm
Downspout size:2”*3”,3”*4”
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free）
3.Main body
Roller station
19 rows with a series of vertical rollers
Diameter of shaft
70mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
350 H steel
Drive
Chain transmission
Dimension(L*W*H)
11000*900*1100(customize)
Weight
4.5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
7.5 KW
Hydraulic system power
4 KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
