5v machine is the popular style in Chile market, this is one set single layer forming machine, it can assemble double layer machine with corrugated shape
Working Process
The complete double layer roll forming machine line includes decoiler, forming machine, computer controlling system and run out tables. Our machines are equipped with a computer controlling system to keep the 5V Modle Corrugated Galvalume Roofing Sheet length accurate.
EACH PART DETAIL INTRODUCTION
1. 5 Ton Manual Decoiler
2. Roof and wall panel forming machine
1) Leveling beach with manual cutter
Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity.
2) Main Roll Forming System for Roof and wall panel forming machine
| Usage | In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped. |
| MACHINE | About 11500*1650*1500mm |
| Weight of main part | About 15T |
| Voltage | 380V/50HZ3Phase |
| Roller fixer | Middle plate welded of thickness 20mm |
| Frame | 350mm H steel welded |
| Frame thickness | 20mm |
| Drive mode | Double Chain 1.0 |
| Material of rollers | 45# steel surface hard chromium plating. |
| Material of shafts | 45# steel |
| Diameter of shafts | 90mm |
| Number of rollers | 11+16 rollers |
3) Shearing system
| Usage | Automatic cutting controlled by PLC. It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products. In order to increase the speed, we have to change the shearing method. Shearing from down to up or using the servo motor. |
| Material of blades | Cr12 quenched |
| Power supply | hydraulic power |
| Components | It contains one set of blade, one hydraulic tank and one cutter machine, Note: two hydraulic jacks. |
4）Hyraulic Station with cooling fan
| Usage | It is controlled by gear pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job. |
| Power | 5.5kw |
| Hydraulic oil | 46# |
| Components | The system includes a set of hydraulic tank, a set of hydraulic oil pump, and four hydraulic pipes and two sets of electromagnetism valves. |
| Spare Parts | Give one set of cutting blade as spare part for each set. |
PLC control system
| Usage | Adopted PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed with stability, precision and lifetime;Touch screen, also have buttons on the panel |
| Brand | Frequency brand Delta (original)
PLC brand Delta (original) Low pressure electric part : Schneider brand |
| Counter | One counter gauges length, pulses, and decides length |
| Brand | Omron encoder for length measurement |
