All posts by Zhongtuo2019

Floor Deck Machine

ZTRFM Zhongtuo Steel Decking LEWIS Floor deck making machine Roll Forming Machine made in China

ZTRFM Zhongtuo Steel Decking LEWIS Floor Deck Making Machine Roll Forming Machine made in China

Description of LEWIS profile 

The LEWIS dovetailed metal decking, when incorporated into a joisted floor system, offers an excellent solution where fire resistance and soundproofing are critical considerations. This system integrates seamlessly with screeded underfloor heating and cooling installations, enhancing their overall efficiency compared to setups without the decking.

 

LEWIS provides versatile solutions for both new constructions and renovation projects, suitable for a variety of building types, including traditional builds, timber or steel frames, as well as innovative methods like Insulated Concrete Form (ICF), modular off-site construction, and mezzanine flooring. In addition to standard residential separating floors, LEWIS excels in creating high-performance acoustic floors for specialized environments such as music venues, nightclubs, restaurants, recording studios, performance and recreational studios, specialized testing laboratories, plant rooms, and a wide range of other commercial applications.

LEWIS Profile drawing:

LEWIS Roof Decking Description

  • Deck Type: LEWIS deck
  • Low self weight (from approx. 45 kg/m2)
  • Floor thickness from 36 mm
  • High permissible load
  • Spans (centre to centre) up to 2500 mm
  • Benefits:
  1. Un-propped spans can reach up to 6 meters.
  2. Optimised cover width for speed of installation
  3. Flexible side-lap detail for control of cover
  • Gauges:0.4mm,0.7mm(available on request)
  • Specification:580mm cover width,16mm deep

Metal Decking continues to provide the best fast-track, flexible, and financially-effective solution for suspended floor slabs in steelwork construction.

ZHONGTUO Deck Machine Services providing a solution for all suspended floor slab requirements, including concreting on metal decking and roof decking machine.

ZHONGTUO Machinery provides metal deck machines, ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, TR 80 ,TR220 and among others.If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

Floor Deck LEWIS Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

More pictures of the machine：

   

Floor Deck Machine

ZTRFM ISO CE certificate Europe Used Steel Decking TR220 Floor deck making machine roll forming machine

ZTRFM ISO CE certificate Europe Used Steel Decking TR220 Floor deck making machine roll forming machine

 

Description of TR220 profile deck machines

The TR220 composite floor system merges the robust qualities of a 220mm deep steel deck profile with the efficiency of a ribbed reinforced concrete slab, delivering an effective long-span floor solution. By installing the TR220 on the bottom flanges, a slimmer floor construction is achieved, minimizing the structural depth and eliminating the need for intermediate supports.

 

TR220 Profile drawing:

TR220 Roof Decking Description

  • Deck Type: TR220 deck
  • Benefits:
  1. Un-propped spans can reach up to 6 meters.
  2. It is lightweight in comparison to alternative long-span flooring options.
  3. This solution decreases the structural floor zone by utilizing the slab depth within the beam web.
  • Gauges:1.13mm,1.25mm
  • Specification:750mm cover width,220mm deep

 

Metal Decking continues to provide the best fast-track, flexible, and financially-effective solution for suspended floor slabs in steelwork construction.

ZHONGTUO Deck Machine Services providing a solution for all suspended floor slab requirements, including concreting on metal decking and roof decking machine.

ZHONGTUO Machinery provides metal deck machines, ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, TR 80 and among others.If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

 

Floor Deck TR220 Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

More pictures of the machine：

 

Floor Deck Machine

TR50 Roof Decking Rolling Forming Machine Steel Structure Floor Deck Roll Forming Machine

TR50 Roof Decking Rolling Forming Machine Steel Structure Floor Deck Roll Forming Machine

Description of TR50 deck panels roll forming machine

Cangzhou Zhongtuo Cold Roll Forming Machine Company is a leading manufacturer of various deck machines, such as roof deck machines, floor deck machines, and TR50 deck machines.

This series of floor deck roll forming machines is designed to produce high-quality metal decks, also known as floor-bearing steel plates. These steel plates are primarily used for floor slabs and are characterized by their high peak and strength. The production process is highly automated, resulting in reduced costs.

The steel floor support plates created by our roll forming machines feature a simple shape with substantial waviness and high strength. After installation, a spot-welded reinforcement mesh is added and integrated with on-site poured concrete, ensuring excellent adhesion. In high-rise buildings, this system can eliminate the need for steel formwork and reduce floor load.

Our floor-bearing steel plate roll forming machine consists of several components: Decoiler, a feed introduction platform, a forming motor, a punching device, a forming cutting device, a hydraulic station, and a computer control cabinet.

Introduced in 2018, the TR50 profile serves as a non-composite permanent shuttering deck, offering a cost-effective solution for high-quality results. This profile is intended solely for use as formwork, with the reinforcement within the slab designed by a structural engineer..Our TR50 deck machines are engineered with enhanced durability, utilizing a solid 90mm diameter shaft compared to the typical 85mm shaft found in standard deck machines. Additionally, they are equipped with more powerful motors—providing greater efficiency and performance.

Profile drawing:

TR50 Roof Decking Description

  • Deck Type: TR50 deck
  • Supports un-propped spans of up to 3.0 meters.
  • Serves as formwork for non-composite RCC floor and roof slabs.
  • Features a flexible side-lap detail for precise control of cover width.
  • Trough stiffener positioning is optimized to align with stud placement, reducing the need for additional checks on-site.
  • The cover width is optimized to facilitate faster installation.

Work Chart for the Decking Machine:

The technical specifications of the TR50 Roof Decking Rolling Forming Machine：

ISO CE Certificate TR 50 deck panels Roof deck roll forming machine
1.Formed Material Formed Material Thickness:0.7-1.2mm  Width:1220mm (as request)
2.Decoiler Hydraulic automatic decoiler Capacity:10T

With loading car
3.Main body Roller station 34 rows(As your requirement)
 Diameter of shaft 95mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame 400 H steel
Drive Double chain transmission
Dimension(L*W*H) About 18500*1700*1600(customize)
Weight About 15T
4.Cutter Hydraulic Cutting blade material:Cr12 with quenched treatment
5.Power Motor Power 18.5kw*2 sets
Hydraulic system power 5.5KW
6.Voltage 220V 50Hz 3Phase As requirement
7.Control system PLC and touch screen Delta brand
Low pressure apparatus Schneider
Language Chinese and English
8.Forming Speed 8-15m/min The speed is adjustable

More pictures of the machine：


 

 

 

Floor Deck Machine

TR60 Roof Decking Rolling Forming Machine TR60 And TR80 Profile Deck Machines

TR60 Roof Decking Rolling Forming Machine TR60 And TR80 Profile Deck Machines

 

 

Description of TR60 And TR80 profile deck machines

Floor decking is essential in construction, providing a structural surface for floors that can bear heavy loads and endure various environmental conditions. There are different types of floor decking materials and systems, each with distinct features and uses. Below are some common types of floor decking roll forming machines:

TR60 Profile drawing:

TR60 Roof Decking Description

  • Deck Type: TR60 deck
  • Effective Width: 600mm
  • Effective Width Tolerance: ±5mm
  • Material Thickness:0.8-1.2mm
  • The Length Of Tolerance:±1(4m)
  • Applicable Material:Galvanized Sheet(GI)
  • Inspection Thickness:0.9mm
  • With yield strength:G550Mpa

TR80 Profile drawing:

ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, Comflor 80, Losacero 25, and and , among others.

 

If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

 

The TR80+ floor deck profile is a widely used British profile design with nominal thicknesses of 0.9mm, 1mm, and 1.2mm. It typically uses S350 or S450 grade steel material, with a profile depth of 80/92mm. This 80mm deep trapezoidal profile is highly favored for low to medium-rise buildings because it provides long unpropped spans, reducing the need for numerous structural support members. Additionally, one of our customer requirements includes a 4mm embossment height, which is a challenging profile to achieve with a roll forming machine. To meet this demand, we utilize 34 forming stations, ensuring the final product has precise dimensions and a smooth, flat surface.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

Floor Deck TR80+ Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

More pictures of the machine：

           

 

 

Floor Deck Machine

R51+ Roof Decking Rolling Forming Machine galvanized steel floor deck forming machine

Description of R51+ deck panels roll forming machine

Cangzhou Zhongtuo Cold Roll Forming Machine Company is a leading manufacturer of various deck machines, such as roof deck machines, floor deck machines, and R51+ deck machines.

The unique design of the R51+ deck enables it to accommodate more sound-absorbing concrete than other deck types. Furthermore, the embossed ribs on the dovetail-shaped deck ensure a highly durable and permanent bond with the concrete, effectively reinforcing the slab.

Our R51+ deck machines are engineered with enhanced durability, utilizing a solid 90mm diameter shaft compared to the typical 85mm shaft found in standard deck machines. Additionally, they are equipped with more powerful motors—providing greater efficiency and performance.

Description of R51+ deck panels

The R51+ profile is a classic re-entrant design frequently utilized in high-rise urban projects where the structural depth is constrained. This is because its relatively thin slab depth is sufficient to meet the typical 1-hour fire rating requirements, making it an ideal choice for buildings in dense city environments.

Profile drawing:

 

R50+ Roof Decking Description

 

  • Deck Type: R51+ deck
  • Available in 0.9mm, 1.0mm and 1.2mm gauges
  • Manufactured from S350 and S450* grade galvanised steel
  • Soffit service fixings available with 1 kN load capacit

 The Decking Machine:

The technical specifications of the R50+ Roof Decking Rolling Forming Machine：

 

Floor deck Roll Forming Machine
1.Raw material Thickness 0.8-1.5mm
2.Decoiler Operation automatic
Weight apacity 15 tons
3.Main body Roller station 28 stations
Diameter of shaft 90mm
Material of rollers 45# steel
Material of shaft 45# steel
Frame 20mm
Chain 2inch
4.Cutter Operate auto
Blade Material cr12mov
5. Power Voltage customized
Power 11+11 kw
6.Control system Electric Box customized/Delta
Language English Chinese/customized
7.Forming Speed Forming Speed 15-20m/min

More pictures of the machine：

 

 

Light Steel Keel Rolling Machine

Roof batten roll former ceiling batten roll forming machine

ZTRFM can produce custom Light Gauge Steel Framing Machine including Ceiling Batten, Roof Batten, TS Batten, Top Hat/ Hat Channel/ V Topspan Roll Forming Machine to create solid Steel Battens with various sizes.

Structure of Batten Roll Forming Machine

This roll forming machine consists of uncoiler, chain driven transmission, forming rollers, mainframe (including guiding platform), online hydraulic holes punching system, two sets of punching molds for two different sets of holes, hydraulic cutting device, hydraulic power pack, electric controller, and stacker.

Working  Process of Batten Roll Forming Machine

Coiler loading → inline hydraulic holes punching → feeding-in with adjustable rollers guiding (metal sheet is guided into the first forming station) → rolling & forming → hydraulic cutting → stacker running out

  • Production material: thickness 1.0mm, galvanized steel, tensile strength: G550 Mpa
  • Forming speed: 15 m/min
  • 1 pin roll station
  • 13 stations for roll forming
  • Roller material: SKD11 with heat treatment and hard chrome-plated HRC58-62
  • Shaft material: S45C quenched and tempered after finishing treatment
  • Material of punching mold: SKD11 with heat treatment
  • Shearing blade: material: SKD11 with heat treatment(HRC60), hydraulic operated
  • Shaft diameter: φ60mm
  • Run-out table: roller type.
  • Main motor power: 5.5KW
  • Power of hydraulic station: 3.5KW
  • Electronic controlling system: full-frequency PLC controlling system
  • Holes punching: online pre-holes punching
  • Cutting: post cutting with hydraulic driving

Other Equipments

12′ ridge cap roll former W open hem vented ridge cap for metal roof roll forming machine

A Ridge Cap is a piece of roof flashing metal placed at the very peak of the roof, where the two roof slopes meet, creating the ridge.
This is the very last step on installing a roof system. It is not only a decorative portion of a roof, but it creates a leak proof water directional barrier.
A Vented Ridge Cap can provide proper ventilation to an attic, where heat from the house builds up. It is crucial for the air vapors and moisture to have a way out of the house to prevent mold and premature all around deterioration, including damage to the roofing material, such as shingles.

Metal roof ridge cap machine has different types which used together with corrugated sheet and IBR sheet, or glazed tile sheet.

The ridge tiles sheet is widely used in many kinds of industrial factory, civilian buildings, and Roof board for attached part product.

It has advantage of pretty appearance, durable using and so on.

Technical Details

Machine Specifications
Weight About 4000kgs
Size About 6m x 1.0m x 1.5m (length x width x height)
Color Main color: blue
Warning color: yellow
Suitable Raw Material
Material PPGI and PPGL Coils
Thickness 0.3-0.8mm
Coil width 610mm
Yield Strength 235Mpa
Main Technical Parameters
Diameter of forming rollers shafts 55mm
Roll Forming Speed 15-20m/min
Forming rollers material No.45 steel, coated with chromed treatment
Cutter material CR12 mould steel, with quenched treatment
Controlling system PLC and Converter
Electric Power requirement Main motor power: 4kw
Hydraulic unit motor power: 2.2kw
Electric voltage According to customer’s requirement

To know more about this machine, please check the working video by click this link:

Light Steel Keel Rolling Machine

Light Gauge Steel Framing Machine Ceiling Metal drywall stud and tracks roll forming machine

Metal drywall studs and tracks are essential components in framing systems for interior walls and ceilings. They provide structural support for gypsum board or other wallboard materials. There are several types of metal studs and tracks commonly used in construction, each designed for specific applications. Here are some common types:

Standard Metal Studs:

Single Studs (Non-Structural): Used for non-load-bearing walls, these studs are typically spaced at 16 or 24 inches on center and are available in various gauges.
Double Studs (Non-Structural): These are two single studs fastened together for added strength. They are commonly used around openings or for increased stability in non-structural walls.

Structural Metal Studs:

Heavy-Duty Studs: Designed for load-bearing walls, heavy-duty studs have a thicker gauge and are used in areas where additional strength is required to support loads.
Jumbo Studs: These oversized studs are used for walls that require additional structural support, often in high-rise buildings or areas with specific engineering requirements.

Metal Track Systems:

Top Track (Top Plate): The horizontal track is installed at the top of the wall, providing support for the studs and attachment points for the ceiling or roof structure.
Bottom Track (Sill Track): Placed at the bottom of the wall, the bottom track serves as a base for the studs and provides a surface for attaching the wall to the floor.

Resilient Channel Studs:

Resilient Channel: These studs are designed with a built-in resilient channel, which helps reduce sound transmission through walls. They are commonly used in areas where sound control is a priority, such as residential buildings or recording studios.

Shaft Wall Studs:

Shaft Wall Studs: These studs are designed for use in shaft walls, which are vertical enclosures, such as elevator or utility shafts. They often have higher fire-resistant ratings.

Slotted Track Systems:

Slotted Track: These track systems have pre-punched slots that allow for vertical adjustment of the studs. They are commonly used for ease of installation and leveling.
Header Track:

Header Track: Used above openings like doors and windows, header track provides additional support for the structure and helps distribute loads around the opening.

Deflection Tracks:

Deflection Track: Designed to accommodate vertical movement in the structure, deflection tracks allow for the controlled deflection of the wall system. They are often used in buildings where movement or settling may occur.
Light-Gauge Steel Framing for Ceilings:

Ceiling Channel: Used to create a framework for suspended ceilings, ceiling channels are horizontally installed to support the ceiling grid and panels.

We can produce all the above types of studs and tracks machines, there are 40m/min, 70m/min and 100m/min for you choose. please check more details of our metal stud drywall machine as below:

                       Packing list for automatic stud & track machine
Part 1 3T automatic decoiler      set      1
Part 2 Coil feeding & Leveling system     set      1
Part 3 Roll forming system     set      1 Gear box transmission
Part 4 Fly punching system    set      1
Part 5 Servo fly cutting system    set       1
Part 6 Control station    set       1
Part 7 Hydraulic system    set       1
Part 8 Packing system    set       1 Full automatically
Part 9 Tools & Spare parts    set       1 Also include operation manual

 
Work flow for automatic stud & track machine （just for reference）
                                                                                         The roll forming machine pictures
                                                                                              Part 1: Automatic decoiler
Loading capacity 3 T + 3T
Usage It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding.
Coil inner diameter 450-550 mm (adjustable)
Uncoiling width 300mm
                                                                            Part 2&3:  Leveling & roll forming system
Note:

  1. There is hand wheel on the feeding part, easy for you adjust the feeding size when produce different sizes of products
  2. There is also guiding device, easy for the material go into the machine smoothly and quickly.
  3. Please check the yellow box, there is oil drip device on the feeding part, it can make oils on the products, in case the finished studs are rust.

We use split rollers to realize one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC
Rolling shaft Shaft material: 45# steel
Shaft diameter: 50 mm
Tempering treatment
Roller Roller material: Cr12
Quenched treatment
Rolling station number 15 stations
Work speed 0-45 m/min
Machine frame Base use high quality H steel;

Vertical iron arch casting frame structure
Bearing Chinese famous brand Harbin ( high quality)
Work power 7.5 kw+11kw
Transmission By Gear box
Motor brand Main machine motor brand: Guomao

Servo motor brand: zhongchen
                                                                                                Part 3:  Control system
Note: There are two screens on the control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine.
Frequency brand Delta (original)
Screen brand Xinjie, China
Screen type Touch screen & buttons
Screen language English/Chinese
Encoder Omron
Low pressure electrical part brand Schneider
Function
  1. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved;
  2. Servo motor with PLC function
                                                                                                  Part 4: hydraulic system
Feature The cutter with different sizes according to the product dimension.
Work type Servo flying Hydraulic cutting system

Servo flying Punching system
Servo motor power YASKAWA 2.3 kw
Hydraulic power 5.5+5.5 kw
Driving method By pillar type Cylinder
Cutter material GB-Cr12
Cutting length tolerance ±1mm/3m
Cutting feature Flying cutting. When the machine cutting it will not stop
                                                                            Part 5: Automatic stacker & bundling machine
Table quantity 1 set
Profile length Within 4m per piece
Maximum speed 70m per minute
Dimension 8.5m x 2.5m
Cut to Length/Slitting Line

Steel Coil Cut to Length Machine Metal Sheet CUT-TO-LENGTH LINE

A Cut-To-Length line is a popular method of creating flat, rectangular blanks from larger metal coils.  Also known as a CTL or a Blanking Line, our machine will uncoil the larger material or master coil, straighten or flatten it, and then cut it to the required length as it moves through the line, and ultimately stack it into a bundle. The process will uncoil the metal from the master coil, flatten it, cut it to the required length as it moves through the line, and stack it.

Equipment Introduction

A、Overview：

  1. In response to customers’ requirements for stamping automation, product technology：
  2. Automatic material machine: 1 unit
  3. Leveling and feeding integrated machine: 1 unit
  4. Pneumatic clutch shearing machine: 1 unit
  5. Conveyor: 1 unit
  6. Open fixed stacking lifting platform: 1 unit

B、Equipment operating parameters：

  1. Whole line running speed：30m/min
  2. Shearing times: 1m length ≦ 15 times/min
  3. Maximum thickness of feed: 0.5-2.0mm cold plate (1.5 stainless steel)
  4. Maximum width of feed: 1300mm
  5. Feeding direction: from left to right
  6. Basic electrical parameters: Power supply voltage 240V, 60hz, 3 phase

Equipment technical parameters

Equipment parameters
Automatic decoiler 1、Material width: 300-1300mm
2、Material inner diameter： ø508mm
3、Material outer diameter： ø1500mm
4、Maximum load-bearing capacity： 15T
5、Expansion diameter: ø 470mm- ø 530mm
6、Expansion method： Hydraulic type
7、Reducer： Helical gear reducer
8、Motor： 11KW
9、Transmission method： Chain drive
10、Speed regulation method： Inverter speed control
11、Loading method： Feeding trolley
12、Pressing method： Pressing arm
13、Support method： Hydraulic support arm
14、Equipment color： Main body chestnut yellow, movable yellow
Product Name type NCHB-1300mm
Leveling and feeding machine 1、Material width: 300-1300mm
2、Material thickness： 0.5-2.0mm（1.5 stainless steel）
3、Feeding speed： 30m/min
4、Speed reducer： Worm gear reducer
5、Feeding accuracy： ≤1m±0.5
6、Roller arrangement： 5 up and 6 down
7、Feeding roller： 2 groups
8、Whether there is a pressed roller： Yes
9、Servo motor： Huichuang 7.5KW
10、Feeding roller relaxation method： Cylinder release
11、Leveling roller adjustment method： Electric
12、Equipment color： Main body chestnut yellow, movable yellow
Product Name type XL-1300mm
 

 

Pneumatic clutch shearing machine

 1、Shearable plate thickness 2.0mm（stainless steel 1.0）
2、Shearable plate width 200-1300mm
3、Shearing angle   1°20′
4、Shearing times 70min-1
5、Blade length 16*63*1320mm
6、Workbench height 800mm
7、Main motor Type Y112M-4
Power 4kw
8、Pneumatic clutch LZ-304
9、Structural form 上动式
10、Overall dimensions 2060*1010*1178
Product Name type  PC-1300mm
 

 

 

 

Conveyor

 1、Loadable material width： <1300mm
2、Belt surface load： 30Kg
3、Speed reducer： 1.5KW
4、Speed regulation method： None
5、Belt： 3mmPVC oil-resistant belt
6、Total length: 4000mm
7、Equipment color： Main body chestnut yellow, movable yellow
 

 

 

Open fixed stacking lift

 1、Maximum material width： 300mm-1300mm
2、Maximum material length： 300mm-1500mm
3、Stacking material height： 20mm-300mm
4、Material stop adjustment method： Manual position adjustment
5、Material tapping method： Pneumatic
6、Lift load： 2T
7、Lift lifting method： Hydraulic
8、Device Color： Main body chestnut yellow, movable yellow

Steel does not come off of a larger coil in a flat form.  It needs to be stretched into flatness while on the CTL.  Our machine uses roller leveling technology to stretch and compress the material, some are with 4-Hi lever, some are with 6-Hi lever.  This method increases flatness tolerance and material stability.  The ultimate use of the cut material may warrant precision cutting accuracy that meets your exact specifications.

News

How to test C Z purlin roll forming machine quality ?

We made a full automatic machine for Brazil customer, the machine completed this month, and we tested the machine and here let me share the test report with you:

Customer personal requirement:

This machine can make products as below:

C purlin bottom width 75-200mm

U purlin bottom width 65-200mm

C purlin lip size 15-25mm

CU purlin height 30-80mm

Above red number is the input material width for 3mm thickness.

Our machine have function to make the rib on the bottom of the purlin, you can choose to use this rib forming function or do not use this rib function:

We tested 3 profiles to guarantee the machine is performance well:

As our experience if the below 3 profiles can make well then other profiles is no problem to make on the machine.

Results of the 3 profile testing:

68x30x3.0mm U purlin:

 

190x75x3.0mm U purlin:

 

200x75x25x3.0mm C purlin:

 

 

Our c purlin machine roll forming machine advantages:

 

  1. Servo motor drive, more accurate start and stop, faster speed.
  2. Intelligent control system, can realize remote monitoring and operation and maintenance.
  3. The operation interface uses a notebook instead of an electric control cabinet.
  4. With fast input software, USB import can be realized.
  5. Dual automatic type change (two modes: button and PLC screen).
  6. Unlimited shearing blade and do not need to change the blade frequently.

7.Profile sizes change is quick, normally change time within 5 minutes.

 

Here share some of our machine photos with you: