Galvanized metal angle corner bead roll forming machine
Galvanized metal angle corner bead roll forming machine
1.What is parameter of metal angle corner bead roll forming machine?
1. feeding material: color steel plate/Aluminum steel sheet
2. thickness: 0.3-1.0mm
3.feeding width: 600mm
4. Line speed: 0-14m/min
5. Rolling rows: 10
6. Rolling diameter: 70mm
7. Dimensions: 4.5m*1.0m*1.2m
8. Weight: 4t
9. Power: 3kw
2.Work Flow for the metal angle corner bead roll forming machine
Decoiler → Feeding Guide → Roll Forming → Cut-to-length → Run out table
3.Equipment for the metal angle corner bead roll forming machine
- Manual Decoiler………………………………………………………………………..1 set
- Feeding Guide…………………………………………………………………………..1 set
- Main Roll Forming Machine………………………………………………………..1 set
- Hydraulic Cutting Device…………………………………………………………….1 set
- Hydraulic Station………………………………………………………………………..1 set
- PLC Computer Control…………………………………………………………………1 set
- Output Table……………………………………………………………………………….1 set
4.What is the loading of the metal angle corner bead roll forming machine?
A.Need one 20ft container.
B.Main body of machine fixed to container by 8mm diameter steel wire, rollers and shaft is covered with anti-rust oil.
C.Spare parts
Metal Ceiling T Grid roll forming machine
Metal Ceiling T Grid roll forming machine
Zhongtuo Cold Roll Forming Machinery focusing on Suspension Ceiling T Bar/T Grid Roll Forming Machinery;
Roller and Mould/Die Material and Processing and Heat treatment we do by our own;
Electric control Cabinet and PLC by our own Electric engineer with Superb Performance ;
The Most Automatic, Advanced and Fast Speed while Stable performance;
Fully Automatic Non-stop Flying Cutting off;
Worm Gearbox Reducer Transmission;
Stitching Mould and Patented Steel head Clip Lock Continous Mould;
Perfect service and High standard QC;
Fire-proof Hole and Custmer’s Logo on T Bar;
Lifetime QWP (quick weary parts) support and Technology upgrade service.
Product size: H*W(MM)38×35; 38×24; 38×15; 32×24; 32×15; 28×24; 28×15 etc. Length: 3600/3660mm
Any size and any demand we can do as per customer’s drawing or sample.
Main Components(A—-F):
A(2 Uncoilers for GI& PPGI) + B(Main Machine Roll Former) + C(Automatic Punching& Cutting-off System) +D(Electric PLC control Cabinet) + E(2 Hydraulic standions) + F(Run-out Table)
Main Parameter:
Stations: 18-24 Stations
Speed: 20–25M/Min(6–7Pcs/Min)
Total Power: 21.2KW(4KW+2.2KW+15KW)
PLC brand: Siemens
Human-Machine interface: Siemens
Installation length: 14.8M
Die/Mould Material: SKD11
Customer’s Logo: Ok
Anti-Fire Hole: OK
Stitching Line: Ok
Steel Head Lock: Ok
Transmission: Worm Gearbox Reducer
Main Hydraulic station with Accumulator for stable and precise performance
A: Uncoiler/Decoiler/Coil Opener/Raw Material Shelf:
Code: MT-200;
Weight: 100kg;
Size: 1000*800*1100(mm)
Raw Material Roll :
Inner Diameter: 450-530mm
Outer Diameter: 1200mm
Loading weight: 1000kg
Make sure the GI and PPGI
Unoiler in the exact line with
Main Former Machine
Station/Pass/Pinion: 18 stations
Speed: 20—25M/Min(6–7Pcs/Min)
Machine body: Carbon Steel, Thickness 20mm, Polished, Rust Prevention Paint Protection,Any color available
Transmission: Motor 4KW, Main Transmission: Chain Drive, Between Rollers: Worm wheel Gearbox
Stitch: Four Rollers real stitch, can also be used for fake stitch.
Side plate: Thickness 30mm, Polish 6 sides, high precision boring
Principal Axis: 45# steel, tempering heat treatment, mill grinder precise making
Electric Cabinet: SIENENS PLC programmed, Touch Screen, FullY Automatic controlling system.
Punching Die: Material D11, Hardness HRC 58-60, Precise milled, precise making, easy to removable parts.
Stitching Mechanism
Roller: Material Cr12 Inner diameter 39mm, Min OD 90mm, HRC 55-56, Symmetry in the range of 0.05mm
C Automatic Punching and Flying Cutting-off System:
Features:
Punching Die: 24 sets( 2 head locks 22 Main Tee holes)
Anti-Fire Hole Die Available on Machine
Cutting: Flying Cutting-Off Contineous working non-stop
Driving Force: 2 Hydraulic stations one for Punching mechanism travel and one for punching
Accurancy: Height and Width within 0.1mm; In Length 0.3mm/Meter
Die Material: 45# steel and Cr12MoV, Heat treatment Vacuum 58–60HRC
Cutting off Length: 3600 or 3660mm
Hole Distance: 150cm or 6″
Custom Logo Punching at same time on Machine Fully Automatic
D Electric PLC control Cabinet
Features:
PLC brand: SIEMENS
Human-Machine Interface: SIEMENS
Inverter: Teco Taiwan brand
Switch Power: Delta Taiwan brand
Wire connection interface: Aviation plug
E Hydraulic stations
Features:
Hydraulic brand: LYHP
Electromagnetic valve: HUADE brand
Accumulator: Nitrogen
Main Hydraulic: 15KW
Secondary Hydraulic: 2.2KW
Color: Any color available
F Run-out Table
Features:
Size: 3800x750x970mm
Finish: polish
Material: Stainless Steel 304 the outward surface painted protection, Any color available
This compenent is working desk. Product will drop onto the table and slide out smoothly, so it avoids scratching and easy for packing. And there are waste grooves upgrade to conduct the waste steel odd ends to the barrel.
If you what to know more information about Half Automatic Tee Bar Roll Forming Machine ,you can contact us anitime.
Our Email is ceo@zhongtuocn.com
Deck Floor Sheet Roll Forming Machine
Deck Floor Sheet Roll Forming Machine
Components for the Machine:
The roll forming machine consists of 8-ton hydraulic uncoiler, infeed guide, embossing rollers, fixed position driven forming stations, cutting equipment, hydraulic station, control console, and manual unload product run out table.
Technical Parameters
Material Specification | Aluzinc steel and galvanized steel. |
Thickness | WLFM51-326.5-980, 0.75 mm to 1.5mm; WLFM75-300-900, 0.75mm to 1.50mm. |
Main Motor Power | 22kw (two sections of machine, each secton has one motor with 11kw). |
Hydraulic Station Power | 7.5kw. |
Feeding Width | 1000mm |
Cover Width | 832mm |
Steel Stress | G450 ~ G550. |
Roll Forming Speed | 12 m/minute. |
Cutting Tolerance | +/-2.5mm(length 5000mm); +/-3.0mm(5000mm<length 10000mm). |
Hydraulic Uncoiler | Max. capacity: 8’000kgs. |
Coil Inner Diameter | 508mm. |
Voltage | As per customer’s request. |
Numbers of Stations | 26 stations |
Type of Cutting | Roll-formed and length-set profile cutting. |
Material of Main Equipment
Roller Material | High grade S45C forged steel, coated with hard chrome; some important roller wheels are chosen Cr12 mold steel, coated with hard chrome. |
Active Shaft Material | High grade S45C carbon wrought steel, diameter 85mm. |
Electric Elements | PLC control console, touch screen and transducer, from Mitsubishi, Japan. Other elements, from Schneider Electric, Germany. |
Cutter blades | Cr12MoV steel with quenched treatment, hardness HRC58~61, wear-resistance, good steel structure, long life. |
Process Sketch
Uncoiling the sheet -Infeed guiding -Roll forming -Measure length -Cutting the panel -Panels to the supporter (option: automatic stacker).
Standard Equipment of Machine
1) | Manual Uncoiler | 1 set |
2) | Infeed Guide | 1 set |
3) | Embossing Roller | 1 set |
4) | Roll Forming Station | 1 set |
5) | Post-cut Equipment | 1 set |
6) | Hydraulic Station | 1 set |
7) | PLC Control Console | 1 set |
8) | Product Support Table | 2 sets |
9) | Spare Parts | 1 box |
Packaging & Shipping
1.One 40ft container for loading one set machine with manual decoiler;
2.The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3.Spare parts and some small parts packed in plastic tooling box;
4.All Components Fixed by steel wire with Container
FAQ
Q:Are you a manufacturer?
A:Yes absolutely. Welcome a lot for your visiting to us.
Q:What’s the delivery time?
A:Normaly will take 60days
Q:Do you have after-sale support?
A:Yes, we’re always here for giving you advice and support for technical details since we have senior technician.
Q:Is there quality control when manufacturing the lines?
A:Yes, we have a group of team who will be responsible for quality control from laying off the raw material, processing the rollers and the other parts, make treatment on the roller surface and shaft, assembling, testing and packaging.
Q:What’s your strength comparing to the other supplier?
A:We’ll supplying you the best quality and service. We’ll give you good advise beyond your requirements. The lines are easily for installation and with low mantenance requirements.
Brick Color Stone Granule Coated Steel Roof Tile
Brick Color Stone Granule Coated Steel Roof Tile
We have many different kinds of stone-caoted metal roof tiles, pls contact me for more details.
Cicular Roof Tile | Roman | Aspirant | ||
Overall length | 1170mm | 1335mm | 1250mm | 1675mm |
Length of covering | 1080mm | 1260mm | 1190mm | 1600mm |
Width of covering | 375mm | 375mm | 358mm | 369mm |
Roof cover/ tile | 0.4 sq.m | 0.47 sq.m | 0.426 sq.m | 0.59 sq.m |
Tiles /m | 2.5 | 2.1 | 2.4 | 1.69 |
Weight / tile | 2.3kgs | 2.6kgs | 3.1kgs | 3.9kgs |
A) Light-weighed, environment friendly, and economical: As light as 6kg/m2, approximately 1/8 of that of clay tile and cement tile. It is proved to reduce cost as is easy transported and installed. Moreover, it is widely used due to its recyclables in the construction of villa, mansion, chamber, and so on.
B) Sturdy and durable: It is so far the most economical roof age, for it is waterproof and heatproof, freezing tolerance, fireproof, ageing-resistant, and can resist erosion.
C) Easy installed: This material is flexible and easy to cut. Approximately 2 pieces is enough for ever square meter. It is safe and convenient in installation and maintenance.
D) Windproof: It is suitable for all kinds of roof, including that of high buildings due to its special way of installation -to nail it horizontally. And it is also proved to be windproof in many projects.
E) Pleasing to the eye: Owing to the diffuse reflection of vermiculites, its flamboyant looking and tridimensional appearance, metal roofing tiles enjoy great popularity worldwide.
We have the Brick Color Stone Granule Coated Steel Roof Tile machine,If you need this machine you can contact us any time.
Other cold roll forming machine:
C Channel Solar Stand Roll Forming Machine
C Channel Solar Stand Roll Forming Machine
1,Technical parameters of machine
Width of material sheet:200 mm
Thickness of material sheet: 1.5~3.0mm
Material of sheet:Low carbon,etc
Line production speed:8m/min including punching
Length of the work piece:2000-6000 mm
Total Power:41KW.
2,General structure of equipment
2.1Passive De-coiler
Width of material sheet:250 mm;Thickness of material sheet: 2.5mm;
Inner diameter: 508mm Range of expanding: 480-520 mm
Maximum outer diameter: 1300mm, loading: 3T
2.2 Leveler
Working roller: Five rollers type leveling machine
Motor:380V 5.5KW 4 grade
2.3Servo feeder
Function:material feeding
Motor: 380V 3KW 4grade,additional air compressor(Air pressure0.5m3/min pressure0.6MPa )
2.4 Punching press
Structure:JF21-80
Punching press: Uses the steel plate welding fuselage, the rigidity is strongwith good appearance .Uses the combined type air operated friction clutch.
Motor:380V 2.5KW 4grade
2.5 Main forming machine
Forming stations:24stations(roller)
Forming machine:C channel
Forming frame:Dragon-type,gearbox drive
Max. Feeding width: 200mm
Max. Feeding thickness:2~2.5mm
2.6 Cutting machine
Flying saw cutting without bur
Motor power: 2.2KW
Quantity of cutting blades: 1sets Cutting type:Flying saw cutting without bur
2.7 Run-out table
2.8 Electric control system
Main Machine Technical parameter
,NO. | Name | unit | parameter | remark | |
1 | materials | Type | Mild steel galvanized sheet | ||
Plate strength | 350 | ||||
Plate thickness | mm | 1.5~2.5 | |||
2 | specification | mm | See the picture | ||
3 | speed | m/min | 6~8 | ||
4 | Material of the roller | GCr15 Hardening treatment | |||
5 | drive type | Gear box | |||
6 | power | kw | About40 | ||
7 | Electrical control system | PCL frequency control | |||
8 | Size(lengthXwidthXheight) | m | 35X4X3.9 |
C/Z/U/Omiga Purlin Exchange Roll Forming
C/Z/U/Omiga Purlin Exchange Roll Forming
Product Description
The automatic / semi automatic C&Z purlin exchange roll forming machine uses one equipment to be possible to produce the C&Z purlin by the automatic / manual simple control system for different sizes. When the size change, operater does not need to replace the forming roller.
The production process selects the automatic control method, operater can change the parameters by PLC control system for cutting length, longitudinal pitch of holes, quantity and so on to carry on the automatic punch holes, cutting and roll forming.
This line consists with the guider, leveler, hydraulic hole punch device, the hydraulic cutting device, fast roller exchange forming machine, the electric controlled system, etc.
Technique data:
1, Working piece thickness: 1.5— 3mm
2, Distance of punching hole side-to-side adjustment range: 45~500mm
3, Length: 2-6m
4, Total motor power about: 20KW
5, Forming station: 17 sets
roll forming machine chrome plating
roll forming machine chrome plating
1. The machine type : Roll Forming Machine
2. Steel Floor Roll Forming Machine
3.Deck Roll Forming Machine
4.U Purlin Roll Forming Machine
5. Floor Deck Roll Forming Machine
2. The machine character:
Description | Specification |
Main moter power | 5.5KW |
Hydraulic station power | 5.5KW |
Hydraulic oil pump | CB-E310 |
Sprocket | P-25.4 |
Roller station | 14 |
Yield strength | 32MPa |
Diameter of principal axis | 70MM |
Material of roller | 45#steel hard chrome plating |
Processing speed | 8m/min |
Thickness | 0.3-1mm |
Installation dimension about(L*W*H) | 7.6*1.4*1.2M |
Total weight | 5.8T |
Equipment parts:includes:forming machine, hydraulic cutter, hydraulic station, electric controlling system, counter, product supporter | |
Terms: | |
1. Delivery: in stock | |
2. Package:Exporte Standard package for container | |
3. Payment:TT(30% by T/T in advance ,70% by T/T after inspect the machine we send you ) | |
4. Validity: good for 30days |
3. Advantage :
What’s more, equipment can be specially designed and manufactured at customers’ requirements.
Fine quality as well as low price.This new product is to the taste of world market.
4.Products Warranty: 12 month, and we will provide the technical support for the whole life of the equipment.
Introduction of Roll Forming Machine
Roll forming is a continuous bending operation in which a strip of metal each performing only an incremental part of the bend, until the desired drawing profile is obtained.Roll
forming is ideal for producing parts with long lengths or in large quantities with a minimum amount of handling as compared to other types of forming.
The roll forming machine is very important in making sure that the final product is up to standards that the client needs. For some companies, they regularly update their equipment to make sure that they provide the best services. Without the best equipment, it will be hard for clients to keep bringing in more orders because of the poor work.
In addition, we design the machine depends on the drawing profile. And now many drawing profiles can be produced, but each profile requires a carefully crafted set of roll tools. Design of the rolls starts with a flower pattern, which is the sequence of profile
cross-sections, one for each stand of rolls. The roll contours are then derived from the profile contours. Because of the high cost of the roll sets, simulation is often used to validate the designed rolls and optimize the forming process to minimize the number of stands and material stresses in the final product.
Roll forming machines are now being produced so that for similar products with only a change in part width such as stud and track profiles, a new set of profile rolls is not required. This is achieved by the mill being split along its center line and the web, flange and return sizes are set using a control panel that moves the mill rafts centrally to increase or decrease the aforementioned features.
There are some pictures of roll forming machine for your reference, please feel free to contact us if you have any questions.
Glazed tile roll forming machine
As we know, glazed tile roof is widely used in large span factory building, warehouse, office buildings, villas, roof, cold storage, air purification room, stores, kiosks, and temporary housing. Our glazed tile roll forming machine can produce any glazed tile according to the customers requests. Glazed tile roll forming machine allow you to do both glazed tile and normal roofing sheet.
The advantage of glazed tile roll forming machine:
1>Molding press, cutting machine, PLC computer control and hydraulic system
2> Machine is stable, no noise and no shake
3>Controlling by computer, PLC display, operation is easy, running is steady and reliable, endurable
4>Support Indian local coil width 1450 and 1220 mm both by one machine
There are some pictures of glazed tile roll forming machine for your reference.